Young-Chul Choi

This study presents a method to add a crack analysis algorithm to the Acoustic Leak Monitoring System (ALMS) to detect and evaluate the crack growth process in the primary system piping of nuclear power plants. To achieve this, a fracture test was conducted by applying stepwise loading to welded specimens that simulate the cold leg section, and acoustic emission (AE) signals were measured in relation to the increase in strain using an AE testing system. The experimental results indicated that the stability and instability of cracks could be assessed through the Kaiser effect and the Felicity effect when detecting crack growth using AE signals. Additionally, by utilizing both root mean square (RMS) and amplitude parameters simultaneously to calculate the b-value, it was confirmed that the RMS-based b-value minimizes the effects of AE signal attenuation and allows for a more stable assessment of crack progression. This demonstrates that the RMS, which reflects signal energy, is effective for real-time monitoring of the crack growth state. Finally, the results of this study suggest the potential for real-time crack monitoring using AE data in piping systems of critical structures, such as nuclear power plants; by adding a simple AE analysis method to the ALMS system, a practical approach has been derived that enhances the safety of the structure and allows for quantitative assessment of crack progression. Future research is expected to further refine the AE parameters and algorithms, leading to the advancement of safety monitoring systems in various industrial settings.

Acoustic emissions (AEs) are produced by elastic waves generated by damage in solid materials. AE sensors have been widely used in several fields as a promising tool to analyze damage mechanisms such as cracking, dislocation movement, etc. However, accurately determining the location of damage in solids in a non-destructive manner is still challenging. In this paper, we propose a crack wave arrival time determination algorithm that can identify crack waves with low SNRs (signal-to-noise ratios) generated in rocks. The basic idea is that the variances in the crack wave and noise have different characteristics, depending on the size of the moving window. The results can be used to accurately determine the crack source location. The source location is determined by observing where the variance in the crack wave velocities of the true and imaginary crack location reach a minimum. By performing a pencil lead break test using rock samples, it was confirmed that the proposed method could successfully find wave arrival time and crack localization. The proposed algorithm for source localization can be used for evaluating and monitoring damage in tunnels or other underground facilities in real time.

Acoustic emissions (AE) are produced by elastic waves generated by damage in solid materials. AE sensors have been widely used in several fields as a promising tool to analyze damage mechanisms such as cracking, dislocation movement, etc. However, accurately determining the location of damage in solids in a non-destructive manner is still challenging. In this paper, we propose a crack wave arrival time determination algorithm that can identify crack waves with low SNR(signal-to-noise ratios) generated in rocks. The basic idea comes from that the variances of the crack wave and noise have different characteristics depending on the size of the moving window. The results can be used to accurately determine the crack source location. The source location is determined by observing where the variance in the crack wave velocities of the true and imaginary crack location reach a minimum. By performing a pencil lead break test using rock samples, it was confirmed that the proposed method could successfully find wave arrival time and crack localization. The results using the proposed algorithm to detect crack wave source localization suggest use for evaluating and real-time monitoring of damage in tunnels or other underground facilities.

An elbow wall thinning diagnosis method by highlighting the stationary characteristics of the operating loop is proposed. The accelerations of curved pipe surfaces were measured in a closed test loop operating at a constant pump rpm, combined with curved pipe specimens with artificial wall thinning. The vibration characteristics of wall-thinned elbows were extracted by using a mel-spectrogram in which modal characteristic variation shifting can be expressed. To reduce the deviation of the model’s prediction values, the ensemble mean value of the mel-spectrogram was used to emphasize stationary signals and reduce noise signals. A convolutional neural network (CNN) regression model with residual blocks was proposed and showed improved performance compared to the models without the residual block. The proposed regression model predicted the thinning thickness of the elbow excluded in training dataset.

A pipe wall thinning diagnosis method based on vibration characteristics is proposed. Elbow specimens with artificial pipe wall thinning were fabricated and combined in a loop. By running a pump in the loop, vibration was induced by flow, and the vibrational signals were measured with accelerometers. The effect of pipe wall thinning on the vibrational signals was investigated by analyzing the spectral data of the acceleration signals. The analyzed vibration characteristics were difficult to observe because the change in characteristics was small. A convolutional neural network (CNN) specialized for data recognition was applied to recognize the small change in vibrational signal resulting from the pipe wall thinning. A regression model based on CNN was chosen to learn the tendency of change in the vibrational signals with varying thinning. The data types advantageous for training the regression model were identified. An early stopping technique using the validation data set was adopted to regularize the regression model. The trained regression model was able to predict pipe thinning.

Self-powered wireless sensor systems have emerged as an important topic for condition monitoring in nuclear power plants. However, commercial wireless sensor systems still cannot be fully self-sustainable due to the high power consumption caused by excessive signal processing in a mini-electronic computing system. In this sense, it is essential not only to integrate the sensor system with energy-harvesting devices but also to develop simple data processing methods for low power schemes. In this paper, we report a patch-type vibration visualization (PVV) sensor system based on the triboelectric effect and a visualization technique for self-sustainable operation. The PVV sensor system composed of a polyethylene terephthalate (PET)/Al/LCD screen directly converts the triboelectric signal into an informative black pattern on the LCD screen without excessive signal processing, enabling extremely low power operation. In addition, a proposed image processing method reconverts the black patterns to frequency and acceleration values through a remote-control camera. With these simple signal-to-pattern conversion and pattern-to-data reconversion techniques, a vibration visualization sensor network has successfully been demonstrated.