Laurent Labonne

Biopolymers (BPs), obtained from urban and agricultural wastes, are known as active principles to manufacture ready-for-use finished products in several sectors of the agriculture and chemical industries. These findings prospect a biowaste-based refinery producing chemical specialities to replace products derived from fossil feedstock. The present paper reports new materials containing BPs. Composite granules containing Poly(Butylene Adipate-Co-Terephthalate (PBAT) as a matrix and BPs as fillers are manufactured by twin-screw extrusion. The granules are used to make single-layer PBAT-BP mulch films by single-screw extrusion and three-layer Starch-PBAT-BP films by blown co-extrusion. The films are tested for mechanical properties, and for structural stability and effects in the in vitro cress germination and the in-field horticulture. The results show that both the films’ effects on plant performance and the films’ structural degradation are regulated by the BP and polymeric matrix release kinetics in the operational germination medium or the field soil, and in turn, that the kinetics depend on the mulch film structural features. The horticulture trials prove that the three-layer mulch films have adequate mechanical strength (25 MPa maximum tensile strength and 520% elongation at break) and about 6 months lifespan to maintain and/or improve the soil protection and crop production (17 t/ha) over the plant seasonal cycle. These findings widen the range of renewable chemical specialities potentially producible by the envisioned biowaste-based refinery.

This study was carried out to investigate the continuous aqueous pretreatment of sugarcane bagasse (SCB) through twin-screw extrusion for a new integrated full valorization, where the solid residue (extrudate) was used for the production of bio-based materials by thermocompression and the filtrate for the production of high-value-added molecules. Two configurations, with and without a filtration module, were tested and the influence of the SCB composition and structure on the properties of the materials were determined. The impact of the liquid-to-solid (L/S) ratio was studied (0.65–6.00) in relation to the material properties and the biomolecule extraction yield in the filtrate (with the filtration configuration). An L/S ratio of at least 1.25 was required to obtain a liquid filtrate, and increasing the L/S ratio to 2 increased the extraction yield to 11.5 g/kg of the inlet SCB. The extrudate obtained without filtration yielded materials with properties equivalent to those obtained with filtration for L/S ratios of at least 1.25. Since the molecule extraction process was limited, a configuration without filtration would make it possible to reduce water consumption in the process while obtaining high material properties. Under the filtration configuration, an L/S ratio of 2 was the best tradeoff between water consumption, extraction yield, and the material properties, which included 1485 kg/m³ density, 6.2 GPa flexural modulus, 51.2 MPa flexural strength, and a water absorption (WA) and thickness swelling (TS) of 37% and 44%, respectively, after 24 h of water immersion. The aqueous pretreatment by twin-screw extrusion allowed for the overall valorization of SCB, resulting in materials with significantly improved properties compared to those obtained with raw SCB due to fiber deconstruction.

Due to the ever-growing demand for bast fibres for technical and garment textiles, complementary sources to textile flax, whose cultivation in western Europe cannot really be extended, need to be proposed. In this study, the interest in harvesting and processing linseed flax straw is studied for geotextile applications. The main critical stages of fibre-to-yarn production for geotextiles were investigated. Different dew retting levels as well as different all-fibre extraction processes were investigated to achieve this objective. It was demonstrated that the fibres extracted from linseed flax stems subjected to 12 weeks of dew retting using breaking rollers, thresher and a breaking card exhibited the most suitable morphological and mechanical properties. The optimal fibres were converted into 100% linseed flax yarns using a flyer spinning machine, and the mechanical properties as well as the biodegradability of the linseed yarns were evaluated to understand their potential as geotextiles. These linseed flax yarns were further coated with linseed oil or chitosan to enhance their durability. It was observed that the linseed oil coating better preserved the yarn’s integrity and mechanical properties over time, and it permitted doubling their service life potential.

Linseed flax is a multipurpose crop. It is cultivated for its seeds and particularly for its oil. The main contributors for this crop are Canada, France and Belgium. In general, straws of linseed flax are buried in the fields or burnt. However, these solutions are not good practices for the environment and from an economical point of view. In this study, straws of linseed flax (six batches in total) with different dew retting durations and harvesting techniques were studied to possibly use them for producing innovative geotextiles. Two different fibre extraction processes were investigated. A first process (A) involved horizontal breaker rollers and then a breaking card. A second one (B) consisted in using vertical breaker rollers, and an “all fibre” extraction device (fibre opener) followed by sieving. The chemical composition of fibres in parietal constituents appeared to be globally equivalent to the one of textile flax with a pectic content decreasing as a function of the dew retting duration. This contributed to an increase in the cellulose content. The fibre content was situated in a range from 29% to 33%, which corresponds to a good yield for linseed flax fibre. The level of purity can reach values of up to 90% for method A (without extra-sieving) and 96% for method B (with extra-sieving), and the length of the fibres (larger for method A than for method B) and their tensile properties make them suitable for structural geotextile yarn manufacturing.