Tetsuo Kanamoto

Melt‐crystallized, low molecular weight poly(L‐lactic acid) (PLLA) consisting of α crystals was uniaxially drawn by solid‐state extrusion at an extrusion temperature (T_ext) of 130–170 °C. A series of extrusion‐drawn samples were prepared at an optimum T_ext value of 170 °C, slightly below the melting temperature (T_m) of α crystals (∼180 °C). The drawn products were characterized by deformation flow profiles, differential scanning calorimetry (DSC) melting thermograms, wide‐angle X‐ray scattering (WAXD), and small‐angle X‐ray scattering as a function of the extrusion draw ratio (EDR). The deformation mode in the solid‐state extrusion of semicrystalline PLLA was more variable and complex than that in the extensional deformation expected in tensile drawing, which generally gave a mixture of α and β crystals. The deformation profile was extensional at a low EDR and transformed to a parabolic shear pattern at a higher EDR. At a given EDR, the central portion of an extrudate showed extensional deformation and the shear component became progressively more significant, moving from the center to the surface region. The WAXD intensities of the (0010)_α and (003)_β reflections on the meridian as well as the DSC melting thermograms showed that the crystal transformation from the initial α form to the oriented β form proceeded rapidly with increasing EDR at an EDR greater than 4. Furthermore, WAXD showed that the crystal transformation proceeded slightly more rapidly at the sheath region than at the core region. This fact, combined with the deformation profiles (shear at the sheath and extensional at the core), indicated that the crystal transformation was promoted by shear deformation under a high pressure rather than by extensional deformation. Thus, a highly oriented rod consisting of only β crystals was obtained by solid‐state extrusion of melt‐crystallized, low molecular weight PLLA slightly below T_m. The structure and properties of the α‐ and β‐form crystals were also studied. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 95–104, 2002

A new two‐stage draw technique was successfully applied to the superdrawing of polytetrafluoroethylene (PTFE) virgin powder. A film, compression‐molded from powder below the melting temperature (T_m = 335 °C), was initially solid‐state coextruded to an extrusion draw ratio (EDR) of 6–20 at 325 °C, about 10 °C below the T_m. These extrudates from the first‐stage draw were further drawn by a second‐stage pin draw in the temperature (T_d) range of 300–370 °C that covers the static T_m. The maximum achievable total draw ratio was ∼60 at a T_d = 300 °C and increased rapidly with increasing T_d, reaching a maximum of 100–160 at a temperature window between 340 and 360 °C, depending on the initial EDRs. At yet higher T_d's, the ductility was lost as a result of melting. The high ductility of the PTFE extrudates at such high temperatures was ascribed to the improvement of interfacial adhesion and bonding between the deformed powder particles upon the first‐stage extrusion combined with the rapid heating of only a portion of the extrudate followed by the elongation at a high rate. The highly drawn fibers were highly crystalline (χ_c ≤ 87%) and showed high chain orientation (f_c ≤ 0.997) and a large crystallite size along the chain axis (D₀₀₁₅ ≤ 160 nm). The molecular draw ratio, estimated from the entropic shrinkage above the T_m, was close to the macroscopic deformation ratio independently of the initial EDRs. These results indicate that the draw was highly efficient in terms of chain extension, orientation, and crystallization. Thus, the maximum tensile modulus and strength achieved in this work were 102 ± 5 and 1.4 ± 0.2 GPa, respectively, at 24 °C. These tensile properties are among the highest ever reported on oriented PTFE. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1995–2004, 2001

Gel films of poly(vinylidene fluoride) (PVDF) consisting of α‐form crystals were drawn uniaxially by solid‐state coextrusion to extrusion draw ratios (EDR) up to 9 at an optimum extrusion temperature of 160 °C, about 10°C below the melting temperature (T_m). The development of an oriented structure and mechanical and electrical properties on coextrusion drawing were studied as a function of EDR. Wide‐angle X‐ray diffraction patterns showed that the α crystals in the original gel films were progressively transformed into oriented β‐form crystals with increasing EDR. At the highest EDR of 9 achieved, the drawn product consisted of a highly oriented fibrous morphology with only β crystals even for the draw near the T_m. The dynamic Young's modulus along the draw direction also increased with EDR up to 10.5 GPa at the maximum EDR of 9. The electrical properties of ferroelectricity and piezoelectricity were also markedly enhanced on solid‐state coextrusion. The D–E square hysteresis loop became significantly sharper with EDR, and a remanent polarization P_r of 100 mC/m² and electromechanical coupling factor along the thickness direction k_t of 0.27 were achieved at the maximum EDR of 9. The crystallinity value of 73–80% for the EDR 9 film, estimated from these electrical properties, compares well with that calculated by the ratio of the crystallite size along the chain axis to the meridional small‐angle X‐ray scattering (SAXS) long period, showing the average thickness of the lamellae within the drawn β film. These results, as well as the appearance of a strong SAXS maximum, suggest that the oriented structure and properties of the β‐PVDF are better explained in terms of a crystal/amorphous series arrangement along the draw axis. Further, the mechanical and electrical properties obtained in this work are the highest among those ever reported for a β‐PVDF, and the latter approaches those observed for the vinylidene fluoride and trifluoroethylene copolymers. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1371–1380, 2001