Wei Li

The implementation of unmanned intelligent construction on the concrete surfaces of an airport effectively improves construction accuracy and reduces personnel investment. On the basis of three known common tracked vehicle dynamics models, reference trajectory planning and trajectory tracking controller algorithms need to be designed. In this paper, based on the driving characteristics of the tracked vehicle and the requirements of the stepping trajectory, a quartic polynomial trajectory planning algorithm was selected with the stability of the curve as a whole and the end point as the optimization goal, combining the tracked vehicle dynamics model, collision constraints, start–stop constraints and other boundary conditions. The objective function of trajectory planning was designed to effectively plan the reference trajectory of the tracked vehicle’s step-by-step travel. In order to realize accurate trajectory tracking control, a nonlinear model predictive controller with transverse-longitudinal integrated control was designed. To improve the real-time performance of the controller, a linear model predictive controller with horizontal and longitudinal decoupling was designed. MATLAB 2023A and CoppeliaSim V4.5.1 were used to co-simulate the two controller models. The experimental results show that the advantages and disadvantages of the tracked vehicle dynamics model and controller design are verified.

In extremely cold environments, when battery electric vehicles (BEVs) are navigating urban roads at low speeds, the limited heating capacity of the on-board heat pump system and positive temperature coefficient (PTC) device can lead to an inevitable decline in battery temperature, potentially falling below its permissible operating range. This situation can subsequently result in vehicle malfunctions and, in severe cases, traffic accidents. Henceforth, a novel battery self-heating method during driving is proposed to maintain battery temperature. This approach is ingeniously embedded within the heating mechanism within the motor driving system without any necessity to alter or modify the existing driving circuitry. In the meantime, the battery voltage can be regulated to prevent it from surpassing the limit, thereby ensuring the battery’s safety. This method introduces the dead zone into the space vector pulse width modulation (SVPWM) algorithm to form the newly proposed dSVPWM algorithm, which successfully changes the direction of the bus current in a PWM period and forms AC, and the amplitude of the battery alternating current (AC) can also be controlled by adjusting the heating intensity defined by the ratio of the dead zone and the compensation vector to the original zero vector. Through the Simulink model of the motor driving system, the temperature hysteresis locking strategy, grounded in the field-oriented control (FOC) method and employing the dSVPWM algorithm, has been confirmed to provide controllable and sufficiently stable motor speed regulation. During the low-speed phase of the China Light Vehicle Test Cycle (CLTC), the battery temperature fluctuation is meticulously maintained within a range of ±0.2 °C. The battery’s minimum temperature has been successfully locked at around −10 °C. In contrast, the battery temperature would decrease by a significant 1.44 °C per minute without the implementation of the temperature-locking strategy. The voltage of the battery pack is always regulated within the range of 255~378 V. It remains within the specified upper and lower thresholds. The battery voltage overrun can be effectively avoided.

The formation mechanism of alternating current (AC) of battery is analyzed theoretically for a typical motor drive circuit model. The effect of direct current link (DC-link) capacitor on battery current is calculated and discussed, and the result showed that the presence of this capacitor will weaken the amplitude of AC current, especially when the heating frequency is close to the resonance point of the resistor and inductor paralleled with capacitor (RL-C) of the DC-link capacitor and motor stator circuit. Classical proportion integration (PI) control theory is introduced into in-vehicle internal heating technology of battery for the first time to propose a voltage-feedback preheating control strategy. The control frequency and the ratio of non-zero vector and dead zone are discussed and determined. The battery current is adjusted indirectly by dynamically changing the duty cycle of zero vector to maintain the minimum voltage of the battery at a constant value and above the lower limit. The comparison experiment results show that the heating rate of the proposed strategy is improved by 45 % compared with the fixed duty cycle strategy in the temperature range from -30 °C to -10 °C.

The increasing popularity of electric vehicles presents both opportunities and challenges for the advancement of lithium battery technology. A new longitudinal-flow heat dissipation theory for cylindrical batteries is proposed in order to increase the energy density and uniform temperature performance of cylindrical lithium-ion battery packs while also shrinking their size by roughly 10%. First, a genetic algorithm is used to identify a single cell’s thermal properties. Based on this, modeling and simulation are used to examine the thermal properties of the longitudinal-flow-cooled battery pack. It is found that the best coolant flow scheme has one inlet and one outlet from the end face, taking into account the cooling effect of the battery pack and engineering viability. Lastly, thermal dummy cells (TDCs) are used to conduct a validation test of the liquid cooling strategy. Additionally, the simulation and test results demonstrate that the liquid cooling solution can restrict the battery pack’s maximum temperature rise under the static conditions of a continuous, high-current discharge at a rate of 3C to 20 °C and under the dynamic conditions of the New European Driving Cycle (NEDC) to 2 °C. In applications where the space requirements for the battery pack are quite strict, the longitudinal-flow cooling method has some advantages.

A new longitudinal flow heat dissipation theory for cylindrical batteries is proposed in order to increase the energy density and uniform temperature performance of cylindrical lithium-ion battery packs while also shrinking their size by roughly 10%. First, a genetic algorithm is used to identify the single cell's thermal properties. Based on this, modeling and simulation are used to examine the thermal properties of the longitudinal flow-cooled battery pack. It is found that the best coolant flow scheme has one inlet and one outlet from the end face, taking into account the cooling effect of the battery pack and engineering viability. Lastly, Thermal Dummy Cells (TDC) is used to conduct a validation test of the liquid cooling strategy. Additionally, the simulation and test results demonstrated that the liquid cooling solution can keep the battery pack's maximum temperature rise under the static conditions of a continuous, high-current discharge at a rate of 3C to 20 °C and under the dynamic conditions of the New European Driving Cycle (NEDC) to 2 °C. In applications where the space requirements for the battery pack are quite severe, the longitudinal flow cooling method has some advantages.

Temperature and humidity are two important interconnected factors in the performance of PEMFCs (Proton Exchange Membrane Fuel Cells). The fuel and oxidant humidity and stack temperature in a fuel cell were analyzed in this study. There are many factors that affect the temperature and humidity of the stack. We adopt the fuzzy control method of multi-input and multi-output to control the temperature and humidity of the stack. A model including a driver, vehicle, transmission motor, air feeding, electrical network, stack, hydrogen supply and cooling system was established to study the fuel cell performance. A fuzzy controller is proven to be better in improving the output power of fuel cells. The three control objectives are the fan speed control for regulating temperature, the solenoid valve on/off control of the bubble humidifier for humidity variation and the speed of the pump for regulating temperature difference. In addition, the results from the PID controller stack model and the fuzzy controller stack model are compared in this research. The fuel cell bench test has been built to validate the effectiveness of the proposed fuzzy control. The maximum temperature of the stack can be reduced by 5 °C with the fuzzy control in this paper, so the fuel cell output voltage (power) increases by an average of approximately 5.8%.

This paper aims to design thermal dummy cells (TDCs) that can be used in the development of lithium-ion battery thermal management systems. Based on physical property and geometry of real 18,650 cylindrical cells, a three-dimensional model of TDCs was designed, and it is used to numerically simulate the thermal performance of TDCs. Simulations show that the TDC can mimic the temperature change on the surface of a real cell both at static and dynamic current load. Experimental results show that the rate of heating resistance of TDC is less than 0.43% for temperatures between 27.5 °C and 90.5 °C. Powered by a two-step voltage source of 12 V, the temperature difference of TDCs is 1 °C and 1.6 °C along the circumference and the axial directions, respectively. Powered by a constant voltage source of 6 V, the temperature rising rates on the surface and in the core are higher than 1.9 °C/min. Afterwards, the proposed TDC was used to simulate a real cell for investigating its thermal performance under the New European Driving Cycle (NEDC), and the same tests were conducted using real cells. The test indicates that the TDC surface temperature matches well with that of the real battery during the NEDC test, while the temperature rise of TDC exceeds that of the real battery during the suburban cycle. This paper demonstrates the feasibility of using TDCs to replace real cells, which can greatly improve safety and efficiency for the development of lithium-ion battery thermal management systems.

Based on the principles of heat transfer, an oil film model in the engine cylinder was established. Under the condition of cold state, the influence of factors such as engine fuel injection, fuel drop point, cylinder inner wall temperature, and inlet fluid on the oil film is comprehensively considered to establish an oil film quality prediction model. Based on the measurement of the compensation oil quantity in the transition conditions, the variation of the oil film during the transition is analyzed. The experimental results show that the velocity of the airflow in the intake port and the temperature and pressure on the wall of the intake port are the main factors affecting the oil film in the cylinder. Based on the above-mentioned experimental and theoretical studies, an oil film distribution model for each cycle of the transition condition was established based on the engine inlet oil film model. The experimental measurement curve and model prediction curve for the fuel compensation per cycle in the transition condition from 10% load to 30% load. The model established can be in good agreement with the experimental results and meet the fuel compensation trend in the transition condition. While realizing the fuel compensation for the transient conditions, this work is definitely helpful to achieve accurate control of the air-fuel ratio.

In remote measurement systems, the lead wire resistance of the resistance sensor will produce a large measurement error. In order to ensure the accuracy of remote measurement, a novel lead-wire-resistance compensation technique is proposed, which is suitable for a two-wire resistance temperature detector. By connecting a zener diode in parallel with the resistance temperature detector (RTD) and an interface circuit specially designed for it, the lead-wire-resistance value can be accurately measured by virtue of the constant voltage characteristic of the zener diode when reverse breakdown occurs, and compensation can thereby be made when calculating the resistance of RTD. Through simulation verification and practical circuit testing, when the sensor resistance is in 848–2120 Ω scope and the lead wire resistance is less than 50 Ω, the proposed technology can ensure the measuring error of the sensor resistance within ±1 Ω and the temperature measurement error within ±0.3 °C for RTDs performing 1000 Ω at 0 °C. Therefore, this method is able to accurately compensate the measurement error caused by the lead wire resistance in two-wire RTDsand is suitable for most applications.