Junchao An

The current progressive forming process for large-scale longitudinally submerged arc-welded (LSAW) pipes is continuously losing competitiveness in terms of manufacturing quality and production efficiency. Based on the asymmetric four-point bending (AFB) mechanical model and classical elastic–plastic bending theory, in this paper, we investigate sheet bending behavior during the four-point bending stage. Analytical expressions are derived for the main influencing factors during the forming and springback process. Finite element simulation and experimental research into the mechanical model are conducted to analyze the effects of various process parameters on the forming results. On this basis, an AFB progressive forming process parameter formulation strategy is established and programmed. Experiments and simulations were conducted using the process parameters formulated by this strategy. The results showed that pipes could complete the progressive forming process in fewer passes, thereby improving production efficiency. The ovality of most experimental pipes was less than 1.5% and consistently below 0.7% in simulations—significantly lower than the engineering requirement of 2%. These results demonstrate the feasibility and reliability of the strategy, highlight the significant improvement in pipe quality achieved through the AFB process, and lay a solid foundation for the development and intelligentization of future progressive forming processes for LSAW pipes.

The ordered structure of partially melted isotactic polypropylene (iPP) was investigated using polarized optical microscopy (POM) and small-/wide-angle X-ray scattering (SAXS/WAXS) measurements. The crystalline morphology was first examined by means of pulling a glass fiber through the iPP melt, which was generated by partially melting a preformed spherulite. The results from the POM experiments indicated that, even at a minimal pulling rate, the surviving ordered structure could also relocate along the direction of fiber pulling and grow into cylindrites eventually. In addition, during the quiescent crystallization from the partially melted sample, which had the same thermal history of fiber-pulling experiments, the obvious memory effect of melt was also observed from the results of X-ray experiments. Moreover, the SAXS profile derived from the partially melted iPP at 170 °C was fitted by the theory of scattering amplitude with the cylindrical form factor. The fit result implied that the surviving ordered structure is of cylindrical nanocrystals with a diameter D ≈ 30 ± 3 nm and height h ≈ 45 ± 3 nm, which can significantly influence the crystallization morphology and kinetics during the subsequent crystallization process.