Rainer Kling
Current Organizations / Institutes
The organizations/institutes from the scholar's latest article
Rainer Kling has a total of 21 co-authors. Here are the top co-authors by number of shared publications:
- Santiago Eizaguirre
Light Technology Institute, Karlsruhe Institute of Technology, Engesserstr. 13, 76131 Karlsruhe, Germany
7 shared publications - Fabian Denk
Light Technology Institute, Karlsruhe Institute of Technology, Engesserstr. 13, 76131 Karlsruhe, Germany
6 shared publications - Qihao Jin
Light Technology Institute Karlsruhe Institute of Technology (KIT) Karlsruhe Germany
6 shared publications - Tim Gehring
Light Technology Institute, Karlsruhe Institute of Technology, Engesserstr. 13, 76131 Karlsruhe, Germany
6 shared publications - Jan Dycke
Light Technology Institute, Karlsruhe Institute of Technology, 76131 Karlsruhe, Germany
3 shared publications - Christoph Simon
Karlsruhe Institute for Technology (KIT)—Light Technology Institute, Engesser Straße 13, 76131 Karlsruhe, Germany
2 shared publications
Latest Publications
- Open Access
Characterization of Argon/Hydrogen Inductively Coupled Plasma for Carbon Removal over Multilayer Thin Films
Inductively coupled plasma with an argon/hydrogen (Ar/H2) mixture is a potential solution to many surface treatment problems, especially when encountering carbon contamination in optical X-ray and extreme ultraviolet instruments. Removing carbon contamination on multilayer thin films with Ar/H2 plasma extends the lifetime of the above devices. To further investigate the reaction between plasma and carbon, both optical emission spectroscopy and finite element method with multiphysics fields were employed. The results demonstrated that the intensities of the Balmer lines were in good agreement with the densities of the radical hydrogen atoms from the simulation model, showing a dependence on the mixing ratio. At an electrical input power of 165 W and a total pressure of 5 Pa, an optimum mixing ratio of about 35 ± 5 % hydrogen produced the highest density of hydrogen radicals, coinciding with the highest carbon removal rate. This shows that the carbon removal with Ar/H2 plasma was mainly controlled by the density of hydrogen radicals, and the mixing ratio showed a significant impact on the removal rates.
Open AccessCharacterization of Argon/Hydrogen Inductively Coupled Plasma for Carbon Removal over Multilayer Thin Films
Inductively coupled plasma with an argon/hydrogen (Ar/H2) mixture is a potential solution to many surface treatment problems, especially when encountering carbon contamination in optical X-ray and extreme ultraviolet instruments. Removing carbon contamination on multilayer thin films with Ar/H2 plasma extends the lifetime of the above devices. To further investigate the reaction between plasma and carbon, both optical emission spectroscopy and finite element method with multiphysics fields were employed. The results demonstrated that the intensities of the Balmer lines were in good agreement with the densities of the radical hydrogen atoms from the simulation model, showing a dependence on the mixing ratio. At an electrical input power of 165 W and a total pressure of 5 Pa, an optimum mixing ratio of about 35 ± 5 % hydrogen produced the highest density of hydrogen radicals, coinciding with the highest carbon removal rate. This shows that the carbon removal with Ar/H2 plasma was mainly controlled by the density of hydrogen radicals, and the mixing ratio showed a significant impact on the removal rates.
- 1 February 2022
- Published by Institute of Electrical and Electronics Engineers (IEEE) in IEEE Transactions on Power Electronics
- Vol. 37 (7) , 7775-7788
SiC-Based Resonant Converters With ZVS Operated in MHz Range Driving Rapidly Variable Loads: Inductively Coupled Plasmas as a Case of Study
Wide band-gap resonant converters operating with zero voltage switching (ZVS) recently proved the conversion of up to$25 \,\mathrm{k}\mathrm{W}$ at$3 \,\mathrm{M}\mathrm{Hz}$ with an efficiency of$\approx$ $94 \%$ . This is of special interest for any application where power in middle frequency range is required since typically achieved efficiencies for those frequencies are in the range of$60\% \hbox{--}70\%$ . Inductively coupled plasma (ICP) based applications would significantly benefit from this fact, but they entail special driving challenges. ICP loads exhibit strong impedance variations during ignition and operation, which means a high limitation factor when driving them with resonant converters. This article offers a deeper look into this topic through the example of a$10 \,\mathrm{Pa}$ Xenon lamp. The ignition transient is measured and analyzed while driving the system with a Silicon Carbide (SiC)-based resonant converter. An FEM simulation modeling the electromagnetic, thermal, mechanical, and plasma properties is also performed. The results are contrasted with the corresponding measurements showing as well the simulation usefulness as a design tool. Theoretical calculations of the intrinsic limits for ZVS resonant power conversion are also offered. This provides an insight into which analysis and control methods would make ICP loads compatible with these converters and, therefore, able to benefit completely from their efficiency and power density benefits.- 1 February 2022
- Published by Institute of Electrical and Electronics Engineers (IEEE) in IEEE Transactions on Power Electronics
- Vol. 37 (7) , 7775-7788
SiC-Based Resonant Converters With ZVS Operated in MHz Range Driving Rapidly Variable Loads: Inductively Coupled Plasmas as a Case of Study
Wide band-gap resonant converters operating with zero voltage switching (ZVS) recently proved the conversion of up to$25 \,\mathrm{k}\mathrm{W}$ at$3 \,\mathrm{M}\mathrm{Hz}$ with an efficiency of$\approx$ $94 \%$ . This is of special interest for any application where power in middle frequency range is required since typically achieved efficiencies for those frequencies are in the range of$60\% \hbox{--}70\%$ . Inductively coupled plasma (ICP) based applications would significantly benefit from this fact, but they entail special driving challenges. ICP loads exhibit strong impedance variations during ignition and operation, which means a high limitation factor when driving them with resonant converters. This article offers a deeper look into this topic through the example of a$10 \,\mathrm{Pa}$ Xenon lamp. The ignition transient is measured and analyzed while driving the system with a Silicon Carbide (SiC)-based resonant converter. An FEM simulation modeling the electromagnetic, thermal, mechanical, and plasma properties is also performed. The results are contrasted with the corresponding measurements showing as well the simulation usefulness as a design tool. Theoretical calculations of the intrinsic limits for ZVS resonant power conversion are also offered. This provides an insight into which analysis and control methods would make ICP loads compatible with these converters and, therefore, able to benefit completely from their efficiency and power density benefits.- Open Access
On the Temperature and Plasma Distribution of an Inductively Driven Xe-I2-Discharge
Inductively Coupled Plasma (ICP) discharges are part of intense research. Predicting different plasma parameters, like the distribution and temperature of the present species, is of great interest for many applications. Iodine- or halide-containing plasmas in particular have an important function, for example, in the development of mercury-free UV radiation sources. Therefore, a 2D simulation model of a xenon- and iodine-containing ICP was created by using the Finite Element Method (FEM) software COMSOL Multiphysics®. The included species and the used reactions are presented in this paper. To verify the simulation in relation to the plasma distribution, the results were compared with measurements from literature. The temperature of the lamp vessel was measured in relation to the temperature distribution and also compared with the results of the simulation. It could be shown that the simulation reproduces the plasma distribution with a maximal deviation of ≈6.5% to the measured values and that the temperature distribution in the examined area can be predicted with deviations of up to ≈24% for long vessel dimensions and ≈3% for shorter dimensions. However, despite the deviating absolute values, the general plasma behaviour is reproduced by the simulation. The simulation thus offers a fast and cost-effective method to estimate an effective geometrical range of iodine-containing ICPs.
Open AccessOn the Temperature and Plasma Distribution of an Inductively Driven Xe-I2-Discharge
Inductively Coupled Plasma (ICP) discharges are part of intense research. Predicting different plasma parameters, like the distribution and temperature of the present species, is of great interest for many applications. Iodine- or halide-containing plasmas in particular have an important function, for example, in the development of mercury-free UV radiation sources. Therefore, a 2D simulation model of a xenon- and iodine-containing ICP was created by using the Finite Element Method (FEM) software COMSOL Multiphysics®. The included species and the used reactions are presented in this paper. To verify the simulation in relation to the plasma distribution, the results were compared with measurements from literature. The temperature of the lamp vessel was measured in relation to the temperature distribution and also compared with the results of the simulation. It could be shown that the simulation reproduces the plasma distribution with a maximal deviation of ≈6.5% to the measured values and that the temperature distribution in the examined area can be predicted with deviations of up to ≈24% for long vessel dimensions and ≈3% for shorter dimensions. However, despite the deviating absolute values, the general plasma behaviour is reproduced by the simulation. The simulation thus offers a fast and cost-effective method to estimate an effective geometrical range of iodine-containing ICPs.
- Open Access
- 10 October 2021
- Published by Wiley in Advanced Materials Technologies
- Vol. 7 (5) , 2101026
High Dynamic Range Smart Window Display by Surface Hydrophilization and Inkjet Printing
Mechanoresponsive smart windows have been intensively investigated in recent years as they offer various applications for signage and light management. However, integrating a display functionality into such smart windows remains a challenge since the realization of pixels in these devices is difficult. In addition, mechanoresponsive smart windows with a high dynamic range are rarely demonstrated because they would suffer from complex fabrication processes and high costs. In this work, a novel surface modification process and digital encoding were developed for direct inkjet printing of micro‐etching‐masks on hydrophobic elastomers, and a pixelated haze distribution was realized. Compared to the traditional mechanoresponsive smart windows, which modify the optical performance by applied strain solely, here, a smart window with haze tunability in either static or strain‐applied state is demonstrated. The work enhances the potential of the fabricated smart window to be applied in high dynamic range signage displays.
- 10 October 2021
- Published by Wiley in Advanced Materials Technologies
- Vol. 7 (5) , 2101026
Open AccessHigh Dynamic Range Smart Window Display by Surface Hydrophilization and Inkjet Printing
Mechanoresponsive smart windows have been intensively investigated in recent years as they offer various applications for signage and light management. However, integrating a display functionality into such smart windows remains a challenge since the realization of pixels in these devices is difficult. In addition, mechanoresponsive smart windows with a high dynamic range are rarely demonstrated because they would suffer from complex fabrication processes and high costs. In this work, a novel surface modification process and digital encoding were developed for direct inkjet printing of micro‐etching‐masks on hydrophobic elastomers, and a pixelated haze distribution was realized. Compared to the traditional mechanoresponsive smart windows, which modify the optical performance by applied strain solely, here, a smart window with haze tunability in either static or strain‐applied state is demonstrated. The work enhances the potential of the fabricated smart window to be applied in high dynamic range signage displays.
- Open Access
Inductive Medium Pressure UV-Source
In this paper, an efficient inductively coupled medium pressure source for ultraviolet radiation (UV-source) is demonstrated. The lamp was operated with powers up to 3 kW while the radiation and the coldest point temperature were measured. In addition, different coil geometries were investigated. Here a symmetrical and asymmetrical winding density were compared. Also the operation pressures and DC to radiation efficiencies are presented. In this work, an operation pressure of one atmosphere and an UV-efficiency (200–380 nm) of 15.5% was achieved. This is comparable to conventional medium pressure Hg-lamp technology. The main advantage of the presented inductive lamp is the electrodeless operation and therefore the longer service life, since an electrode failure is eliminated.
Open AccessInductive Medium Pressure UV-Source
In this paper, an efficient inductively coupled medium pressure source for ultraviolet radiation (UV-source) is demonstrated. The lamp was operated with powers up to 3 kW while the radiation and the coldest point temperature were measured. In addition, different coil geometries were investigated. Here a symmetrical and asymmetrical winding density were compared. Also the operation pressures and DC to radiation efficiencies are presented. In this work, an operation pressure of one atmosphere and an UV-efficiency (200–380 nm) of 15.5% was achieved. This is comparable to conventional medium pressure Hg-lamp technology. The main advantage of the presented inductive lamp is the electrodeless operation and therefore the longer service life, since an electrode failure is eliminated.
- Open Access
Reducing the Transition Hysteresis of Inductive Plasmas by a Microwave Ignition Aid
Inductive plasma discharge has been a part of continuous investigations since it was discovered. Especially the E- to H-mode transition and the hysteresis behavior have been topics of research in the last few decades. In this paper, we demonstrate a way to reduce the hysteresis behavior by the usage of a microwave ignition system. With this system, a significant decrease of the needed coil current for the ignition of the inductive driven plasma is realized. For the microwave generation, a magnetron as in a conventional microwave oven is used, which offers a relatively inexpensive way for microwave ignition aid. At the measured pressure of 7.5 Pa, it was possible to reduce the needed coil current for the inductive mode transition by a factor of 3.75 compared to the mode transition current without the ignition aid. This was achieved by initiating the transition by a few seconds of microwave coupling. The performed simulations suggested that the factor can be further increased at higher pressures. That is especially interesting for plasmas that are hard to ignite or for RF-sources that cannot deliver high enough currents or frequencies for the ignition.
Open AccessReducing the Transition Hysteresis of Inductive Plasmas by a Microwave Ignition Aid
Inductive plasma discharge has been a part of continuous investigations since it was discovered. Especially the E- to H-mode transition and the hysteresis behavior have been topics of research in the last few decades. In this paper, we demonstrate a way to reduce the hysteresis behavior by the usage of a microwave ignition system. With this system, a significant decrease of the needed coil current for the ignition of the inductive driven plasma is realized. For the microwave generation, a magnetron as in a conventional microwave oven is used, which offers a relatively inexpensive way for microwave ignition aid. At the measured pressure of 7.5 Pa, it was possible to reduce the needed coil current for the inductive mode transition by a factor of 3.75 compared to the mode transition current without the ignition aid. This was achieved by initiating the transition by a few seconds of microwave coupling. The performed simulations suggested that the factor can be further increased at higher pressures. That is especially interesting for plasmas that are hard to ignite or for RF-sources that cannot deliver high enough currents or frequencies for the ignition.
- Open Access
Current Mode Control of a Series LC Converter Supporting Constant Current, Constant Voltage (CCCV)
This paper introduces a control algorithm for soft-switching series LC converters. The conventional voltage-to-voltage controller is split into a master and a slave controller. The master controller implements constant current, constant voltage (CCCV) control, required for demanding applications, for example, lithium battery charging or laboratory power supplies. It defines the set-current for the open-loop current slave controller, which generates the pulse width modulation (PWM) parameters. The power supply achieves fast large-signal responses, e.g., from 5 to 24 , where 95% of the target value is reached in less than 400 . The design is evaluated extensively in simulation and on a prototype. A match between simulation and measurement is achieved.Open AccessCurrent Mode Control of a Series LC Converter Supporting Constant Current, Constant Voltage (CCCV)
This paper introduces a control algorithm for soft-switching series LC converters. The conventional voltage-to-voltage controller is split into a master and a slave controller. The master controller implements constant current, constant voltage (CCCV) control, required for demanding applications, for example, lithium battery charging or laboratory power supplies. It defines the set-current for the open-loop current slave controller, which generates the pulse width modulation (PWM) parameters. The power supply achieves fast large-signal responses, e.g., from 5 to 24 , where 95% of the target value is reached in less than 400 . The design is evaluated extensively in simulation and on a prototype. A match between simulation and measurement is achieved. - Open Access
- 23 May 2019
- Published by MDPI AG in Preprints.org
Current Mode Control of a Series LC Converter Supporting Constant-Current Constant-Voltage (CCCV)
This paper presents a control algorithm for soft-switching series LC converters. The conventional voltage-to-voltage controller is split into a master and a slave controller. The master controller implements constant-current-constant-voltage (CCCV) control, required for demanding applications, i.e. lithium battery charging or laboratory power supplies. It defines the set-current for the open-loop current slave controller, which generates the PWM parameters. The power supply achieves fast large-signal responses, e.g. from 5 V to 24 V, where 95% of the target value is reached in less than 400 µs. The design is evaluated extensively in simulation and on a prototype. A consensus between simulation and measurement is achieved.
- 23 May 2019
- Published by MDPI AG in Preprints.org
Open AccessCurrent Mode Control of a Series LC Converter Supporting Constant-Current Constant-Voltage (CCCV)
This paper presents a control algorithm for soft-switching series LC converters. The conventional voltage-to-voltage controller is split into a master and a slave controller. The master controller implements constant-current-constant-voltage (CCCV) control, required for demanding applications, i.e. lithium battery charging or laboratory power supplies. It defines the set-current for the open-loop current slave controller, which generates the PWM parameters. The power supply achieves fast large-signal responses, e.g. from 5 V to 24 V, where 95% of the target value is reached in less than 400 µs. The design is evaluated extensively in simulation and on a prototype. A consensus between simulation and measurement is achieved.
- 27 October 2016
- Published by Institute of Electrical and Electronics Engineers (IEEE)
- p. 1-7
Investigations of SMPD SiC-MOSFET phase-leg modules for MHz inverters
In this work we present results of investigations on the usability of ISOPLUS SMPD SiC-MOSFET phase-leg modules for medium-frequency resonant inverters. These modules combine excellent thermal performance, very low parasitic inductances and good switching performance with the benefits of surface-mountable packages. In the first step, a SPICE and a thermal simulation of a half-bridge inverter using the SMPD module and one using discrete SiC-MOSFETs in TO-247 package was performed. Here, the semiconductor losses of the discrete devices were 2.5 times higher than the one of the SMPD module. In the second step, a modular prototype of a resonant MHz half-bridge inverter with the SMPD module was built. A short circuit test and efficiency measurements with an ohmic load showed an excellent switching performance of the SMPD SiC-MOSFET phase-leg module in the MHZ range. With the inverter prototype, an efficiency of > 95% was measured, at a switching frequency of 2.01 MHz and an output power of 5.6 kW delivered to the load resistor.
- 27 October 2016
- Published by Institute of Electrical and Electronics Engineers (IEEE)
- p. 1-7
Investigations of SMPD SiC-MOSFET phase-leg modules for MHz inverters
In this work we present results of investigations on the usability of ISOPLUS SMPD SiC-MOSFET phase-leg modules for medium-frequency resonant inverters. These modules combine excellent thermal performance, very low parasitic inductances and good switching performance with the benefits of surface-mountable packages. In the first step, a SPICE and a thermal simulation of a half-bridge inverter using the SMPD module and one using discrete SiC-MOSFETs in TO-247 package was performed. Here, the semiconductor losses of the discrete devices were 2.5 times higher than the one of the SMPD module. In the second step, a modular prototype of a resonant MHz half-bridge inverter with the SMPD module was built. A short circuit test and efficiency measurements with an ohmic load showed an excellent switching performance of the SMPD SiC-MOSFET phase-leg module in the MHZ range. With the inverter prototype, an efficiency of > 95% was measured, at a switching frequency of 2.01 MHz and an output power of 5.6 kW delivered to the load resistor.