Himabindu Gazula

Berry crops are increasingly being harvested mechanically to reduce labor costs, but there is a lack of research on best practices for cleaning and sanitizing of mechanical harvesters to maintain proper food hygiene. Laboratory experiments were conducted with surface coupons cut from materials commonly used on blueberry harvesters, including polyethylene, high-density polyethylene, aluminum, extruded polycarbonate, acetal plastic, and stainless steel. Surfaces differed in their hydrophobicity and surface roughness, ranging from 0.04 µm for polycarbonate to 1.57 µm for acetal plastic. The relative cleanability of the surface coupons was assessed by determining the removal of an applied mock soil (dried blueberry puree) in a rinsing-shaking assay with distilled water at room temperature. Results showed that the amount of soil removed increased over time according to a negative exponential function, from 29.6% at 30 s to 40.3% at 240 s rinse time. Compared with the time effect, the differences in soil removal among surfaces were relatively small. The addition of cleaning agents and detergents did not improve soil removal, and the only treatment that removed significantly more soil than the water control was heated (50 °C) distilled water. In sanitization assays, three representative microorganisms were allowed to attach to surface coupons, then exposed to three different sanitizers (0.25% bleach with 200 ppm free-chlorine sodium hypochlorite, 0.30% SaniDate 5.0, or 1.0% No-Rinse Food Contact Cleaner Sanitizer). There was no significant surface effect on microbial reductions following sanitizer treatment. For Bacillus amyloliquefaciens, none of the sanitizers significantly reduced population densities below the water control. In contrast, surface populations of Rhodoturula mucilaginosa and Epicoccum nigrum were reduced significantly by all three sanitizers, with SaniDate (23.0% hydrogen peroxide + 5.3% peroxyacetic acid) resulting in the greatest reduction.

Adaptive exposure to sub-lethal concentrations of sanitizers was previously reported to offer cross-protection to bacteria against antibiotics. This study was undertaken to determine whether the pre-exposure of fecal coliforms to suboptimal concentrations of a chemical sanitizer, chlorine dioxide (ClO₂), alters their susceptibility to certain antibiotics. Fecal coliforms isolated from fresh fruit packing facilities (n = 12) were adapted in ½ or ¼ of the manufacturer-recommended concentration of ClO₂. The susceptibility of the adapted and non-adapted cells to 13 different antibiotics was determined by observing the changes in their minimal inhibitory concentrations (MICs). The results showed that preadaptation to the suboptimal concentrations of ClO₂, in general, either decreased or did not change the MICs of the antibiotics against selected fecal coliform isolates, with only two exceptions; preadaptation increased the MICs of kanamycin against two of the fecal coliform isolates, and of nalidixic acid against one of the fecal coliform isolates. The results suggest that the use of ClO₂ has a relatively low risk of inducing the resistance of fecal coliforms to antibiotics.

Although previous studies have examined microbial loads on food contact surfaces in blueberry packing plants, there is currently no information regarding microbial risks associated with mechanical berry harvesters used in commercial blueberry production. In this study, we surveyed up to nine fruit contact surfaces on seven mechanical harvesters in each of 2015 and 2016 in the field. These surfaces included the shaking rods at the front of the harvester, the sidewalls of the harvesting tunnel behind the shaking mechanism, the catcher plates collecting the detached berries, horizontal and vertical fruit conveyor belts, and berry lugs collecting the fruit at the back of the harvester. Swab samples were collected from each surface three times a day (morning, noon, and evening) and assessed for environmental and fecal indicator organisms including total aerobes, total yeasts and molds, coliforms and fecal coliforms, and enterococci. At the same time points, fruit samples were assessed for microbial loads before the fruit entered each harvester and after they exited the harvester. Results showed statistically significant differences in microbial loads among harvester surfaces, whereas the effect of sampling time was generally not significant. High levels of total aerobes and total yeasts and molds were recorded, especially on horizontal surfaces and/or those located at the bottom of the harvester such as the lower sidewall, the catcher plates, and the horizontal conveyor belt. These surfaces therefore should be targeted by cleaning and sanitization practices. There was also statistical evidence that passage through the harvester may increase the levels of the environmental microorganisms on fruit in the field. In contrast, fecal indicator organisms such as fecal coliforms and enterococci were detected only sporadically and at very low densities on harvester surfaces and blueberry fruit, and there was no evidence that passage through the harvester increased their levels on the fruit. Berry lugs consistently harbored microbial loads, and given their movement back and forth between the field and the packing plant, deserve particular attention with regard to cleaning, sanitization, and storage protocols.