Faisal Rafique

This study presents an acoustic membrane design utilizing a thin foil sound resonance mechanism to enhance sound absorption and insulation performance. The membranes incorporate single-layer and double-layer structures featuring parallel foil square wedge-shaped coffers and a flat bottom panel, separated by air cavities. The enclosed air cavity significantly improves the sound insulation capability of the acoustic membrane. Parametric studies were conducted to investigate key factors affecting the sound transmission loss (STL) of the proposed acoustic membrane. The analysis examined the influence of foil thickness, substrate thickness, and back cavity depth on acoustic performance. Results demonstrate that the membrane structure enriches vibration modes in the 500–6000 Hz frequency range, exhibiting multiple acoustic attenuation peaks and broader noise reduction bandwidth (average STL of 40–55 dB across the researched frequency range) compared to conventional resonant cavities and membrane-type acoustic metamaterials. The STL characteristics can be tuned across different frequency bands by adjusting the back cavity depth, foil thickness, and substrate thickness. Experimental validation was performed through noise reduction tests on an air compressor pump. Comparative acoustic measurements confirmed the superior noise attenuation performance and practical applicability of the proposed membrane over conventional acoustic treatments. Compared to uniform foil resonators, the combination of plastic and steel materials with single-layer and double-layer membranes reduced the overall sound level (OA) by an additional 2–3 dB, thereby offering exceptional STL performance in the low- to medium-frequency range. These lightweight, easy-to-manufacture membranes exhibit considerable potential for noise control applications in household appliances and industrial settings.

Low-frequency wideband noise reduction has posed a significant problem to the scientific and technical communities in recent years. A single layer of a parallel-arranged inhomogeneous micro-perforated panel (iMPP) coupled with spider-web designed cavities is offered as a composite acoustic structure in this paper. Three different spider-web shapes have been designed and studied, i.e. circular, octagonal, and square. By controlling the different inhomogeneous patterns, perforation ratio, the thickness of iMPP, and back cavity depths, a broader multipeak low-frequency sound-absorbing performance equivalent to different resonant frequencies can be achieved. To anticipate the sound absorption coefficient of the new design, both theoretical analysis and finite-element method (FEM) simulation are executed. The predicted and FEM simulation sound absorption results of the new composite structure are verified in the experimental investigation using a square-designed sound impedance tube. By a subwavelength thickness of just 100 mm, a highly effective low-frequency broadband sound-absorbing composite structure is successfully attained by integrating many inhomogeneous MPP unit cells supported with spider-web-designed cavities. The average sound absorption coefficient is over 90% ( α = 0.94) within the bandgap of 230 Hz to 470 Hz. Compared to traditional sound-absorbing materials, the composite structure comprises inhomogeneous MPP coupled with spider-web-designed cavities, which may provide good absorption performance while maintaining a modest and robust construction for active low-frequency noise suppression.

Surface texture is regarded as a promising solution for enhancing the tribological features of industrial materials due to its outstanding benefits, such as minimization of the contact area, enhancement of the load bearing capacity, storage of the lubricant, and management of the transition between lubrication regimes. Surface texture can be processed under either liquid or gas conditions. As compared to laser ablation in air, employing liquids or other gases as ablation media provides high accuracy and uniformity by limiting the heat-affected zone (HAZ) and other undesired defects to a large extent, as well as high crater structural features. In addition, the synergistic use of different liquid, solid, and additive lubricants with surface roughness recently demonstrated excellent performance. Therefore, surface texture helps to improve the tribological characteristics of a material. This paper reviews the design methodologies and applications of surface texture, emphasizing the proper selection of the appropriate laser parameters and ambient conditions for the best texture quality and functionality. Recent texture geometric design features to improve the film thickness and the self-lubricating system are presented. The ablation environment is explored using various media. The interaction between the lubricants’ types and surface textures is explored based on the operating conditions. Furthermore, surface texture applications using superhydrophobic surfaces, anti-drag, and vibration and noise friction are discussed. We hope that this review plays an enlightening role in follow-up research on laser surface texture.

In this study, the effect of gradient and multi-layered porous media is assessed for the optimized properties and arrangement in the tested novel baffle design arrangement, which results in further enhancement in its thermo-hydraulic performance. The computational study is carried out using ANSYS FLUENT; wherein the permeability and porosity for each layer is varied. It’s executed in two steps: case 1 – porous layers with variations implemented (constant, linear/stepwise, increasing/decreasing) and case 2 – porosity varied over the length. The findings show that the linear/stepwise increments in both cases give almost similar performance evaluation criteria (PEC) values. The increase in heat transfer rate and pressure drop can be compared using PEC, for better evaluation of the performance of different arrangements. With the simulation data genetic algorithm optimization model is used to find the optimal arrangement of the porous layers for both cases to maximize PEC further. The optimal arrangement for case 1 and case 2 taken individually, gives PEC of 2.425 and 2.401 respectively. And their simultaneous optimization gives highest PEC of 2.508. Additionally, to improve the heat transfer rate further, Al2O3 (5 w/v %) nanoparticles in water is tested with optimized conditions, which improves the PEC by almost double magnitude.