Carlos D. A. Loureiro

Electromagnetic induction heating (EIH) enables rapid thermal activation of self-healing asphalt, but the extent to which EIH susceptibility translates into a flow-capable condition, mechanical recovery, and subsequent rheological response remains insufficiently established at the mastic scale. This study therefore evaluated these relationships in eight mastics combining two binders (50/70 and PMB 45/80-65) with limestone, steel slag aggregate, metallic, and iron fillers. Preliminary EIH screening was followed by a formulation-specific flow-threshold procedure developed by adapting the ring-and-ball concept to localized induction heating. The resulting exposure times were transferred to a repeated fracture–healing–fracture protocol, followed by rheological characterization. Metallic- and iron-filler mastics showed the strongest EIH response and reached the flow threshold within 235–450 s, although heating rate alone did not predict flow time. After two EIH-assisted healing stages, 50/70-MF and 50/70-IF retained approximately 76–77% of their initial peak nominal tensile stress, compared with approximately 43% for the corresponding PMB mastics. Under the distinct, non-equivalent protocols adopted, the EIH-treated groups generally showed higher observed mechanical recovery than the corresponding Oven-treated groups while requiring substantially shorter active-heating periods. Rheological responses after the complete EIH- and Oven-based healing protocols were generally less pronounced than after adapted laboratory aging, while fatigue-damage testing was more sensitive to differences among the complete conditioning histories. Overall, effective EIH-assisted healing depended on electromagnetic susceptibility, flow behavior, and the mechanical/rheological response of the complete binder–filler system.

The increasing demand for sustainable road infrastructure has encouraged the development of asphalt mixtures incorporating recycled materials and industrial by-products. This study developed and validated a highly circular AC14 asphalt surface mixture incorporating steel slag aggregates (SSA) and reclaimed asphalt pavement (RAP). The laboratory-designed mixture contained 63.8% SSA and 17.2% RAP, corresponding to 81.0% secondary materials, or 83.0% when recovered filler is included. Its volumetric and mechanical performance was compared with that of a conventional AC14 surface mixture with natural aggregates. The highly circular formulation was then produced in an asphalt plant and applied in a full-scale field trial. A life cycle assessment (LCA), following EN 15804:2012+A2:2019, and a production-stage cost analysis were conducted using plant-specific data. The highly circular mixture showed improved rutting resistance, higher stiffness modulus, very high resistance to water damage, and better fatigue indicators than the conventional reference mixture. The field trial supported its feasibility under real production and construction conditions. The LCA showed reductions in 12 of the 13 product-stage environmental impact indicators, including reductions of 18.1% in total global warming potential, 26.6% in abiotic depletion potential for fossil resources, 77.6% in abiotic depletion potential for minerals and metals, and 81.5% in water deprivation potential. The estimated production-stage unit price was 36.4% lower than that of the conventional mixture and 45.4% lower than the Portuguese market benchmark. These results demonstrate the technical, environmental, and economic potential of highly circular asphalt surface mixtures incorporating SSA and RAP.

Using aggregates from alternative sources has been considerably encouraged in recent decades. Reducing the consumption of natural aggregates from quarries (which have a substantial economic, visual, and environmental impact) is increasingly a concern. These needs have led to the broader use of more sustainable aggregates, increasing the incorporation percentages and extending their use to more demanding pavement layers (e.g., surface). In order to prove the efficiency of recycled concrete aggregates (RCAs) under such conditions, the “CirMat” project was developed. Among other works and tests, an asphalt concrete (AC) incorporating 52.3% RCA was characterized mechanically and environmentally. Empirical properties were evaluated, including the Marshall test (S = 20.2 kN; F = 2.9 mm) and resistance to permanent deformation (WTS = 0.10 mm/10³ cycles), as well as a life cycle assessment (LCA), which confirmed that nine indicators were improved (from 1% to 93%). The test samples were taken from mixtures produced in the laboratory and at a plant (after which they were applied on a construction site). Comparing the results with those obtained in a reference AC (with natural aggregates), it was possible to conclude that the performance of the AC with RCAs was very similar. Therefore, the use of these aggregates, at high rates, does not represent additional risks for asphalt mixtures and has lower environmental impacts in most categories.

Self-healing in asphalt mixtures is a property that can be enhanced by external heating, which causes a thermal expansion that increases the flow of bitumen with reduced viscosity through the cracks. Therefore, this study aims to evaluate the effects of microwave heating on the self-healing performance of three asphalt mixtures: (1) conventional, (2) with steel wool fibers (SWF), and (3) with steel slag aggregates (SSA) and SWF. After evaluating the microwave heating capacity of the three asphalt mixtures with a thermographic camera, their self-healing performance was determined with fracture or fatigue tests and microwave heating recovery cycles. The results demonstrated that the mixtures with SSA and SWF promoted higher heating temperatures and presented the best self-healing capacity during the semicircular bending test and heating cycles, with significant strength recovery after a total fracture. In contrast, the mixtures without SSA presented inferior fracture results. Both the conventional mixture and that containing SSA and SWF presented high healing indexes after the four-point bending fatigue test and heating cycles, with a fatigue life recovery of around 150% after applying two healing cycles. Therefore, the conclusion is that SSA greatly influences the self-healing performance of asphalt mixtures after microwave radiation heating.

Various researchers are developing efforts to integrate waste and by-products as alternative materials in road construction and maintenance, reducing environmental impacts and promoting a circular economy. Among the alternative materials that several authors have studied regarding their use as partial or total substitutes for natural aggregates in the asphalt paving industry, the steel slag aggregate (SSA) and recycled concrete aggregate (RCA) from construction demolition waste (CDW) stand out. This paper reviews and discusses the characteristics and performance of these materials when used as aggregates in asphalt mixtures. Based on the various studies analyzed, it was possible to conclude that incorporating SSA or RCA in asphalt mixtures for road pavements has functional, mechanical, and environmental advantages. However, it is essential to consider some possible drawbacks of these aggregates that are discussed in this paper, to define the acceptable uses of SSA and RCA as sustainable feedstocks for road paving works.