Riccardo Miranda

This paper deals with the design of novel epoxy adhesives by incorporating thermoplastic polymers such as polyetherimide (PEI) and poly(ε-caprolactone) (PCL) into a bio-based and recyclable epoxy resin, known as Polar Bear. The adhesives were characterized by their mechanical (quasi-static and dynamic) and rheological properties, thermal stability, and adhesion properties in single-lap joints tested at three different temperatures (i.e., −55 °C, 23 °C, 80 °C). The experimental results indicated that low PEI content substantially improved the mechanical performance and toughness of the adhesive, while preserving good processability. Nonetheless, exceeding 3% weight percentage adversely affected the adhesives’ mechanical resistance and workability. Conversely, while PCL addition enhanced the adhesives’ viscosity, it also decreased mechanical performance. However, its eco-friendliness offers potential for sustainable adhesive applications. It is worth noting that regardless of temperature, the modified adhesives consistently outperformed the commercial epoxy adhesive (DP-460), used as reference, in single-lap shear joint tests. Additionally, both PEI- and PCL-modified epoxy adhesives have demonstrated recyclability through a simple acid-based process, enabling joint disassembly and recycling of the adhesive into a thermoplastic polymer. Overall, the modified adhesives represent a promising eco-friendly, high-performance alternative for structural applications, aligning with sustainable and circular practices.

In the present paper, the performance recovery under conditions of discontinuous exposure to a marine environment of a natural fiber-reinforced composite (NFRC) reinforced by flax fibers was assessed. In particular, this laminate was initially exposed to salt-fog for 15 and 30 days, and then stored in a controlled air condition for up to 21 days. The flax fiber-reinforced composite showed coupled reversible and irreversible aging phenomena during the wet stage, as well as evidencing a significant mechanical recovery during the dry stage. Unlike the stiffness, the laminate showed a noticeable recovery of its flexural strength. This behavior affected the composite material toughness. A simplified approach was applied to define a topological map of the material toughness at varying drying times. The results highlight that the composite shows maximum toughness at intermediate drying times thanks to the strength recovery, in addition to its residual plasticity. This approach allows us to better determine that the strength is more closely related to reversible degradation phenomena, whereas the stiffness is mainly correlated to irreversible ones, implying relevant effects on the toughness of the composite exposed to a wet/dry cycle.

The present work aims to evaluate how an innovative and eco-friendly anodizing process with tartaric-sulfuric acid (TSA) bath and a pore widening in an aqueous solution of NaOH 0.1 M can improve the durability in marine environment of co-cured adhesive joints between an aluminum alloy (AA 5083) and fiber (i.e., glass or basalt)-reinforced composite substrates. The aging was carried out by exposing samples to salt-fog spray conditions (5 wt.% NaCl) for 30, 60 and 90 days in a climate chamber, in accordance with ASTM B117. In order to get further insights on the aging behaviour of bonded joints, neat matrix was also exposed to the same environment for 60 days. Quasi-static mechanical tests and morphological analysis through SEM microscope coupled with EDX analyser were carried out to deeper understand how the fracture surfaces change during aging and how this affected the mechanical performances of joints.

The goal of this paper is to evaluate the effectiveness of a cost-effective and eco-friendly treatment based on the use of sodium citrate (Na₃C₆H₅O₇) on the mechanical properties of flax fiber reinforced composites. To this scope, flax fibers were soaked in mildly alkaline solutions of the sodium salt at different weight concentration (i.e., 5%, 10% and 20%) for 120 h at 25 °C. The modifications on fibers surface induced by the proposed treatment were evaluated through Fourier transform infrared analysis (FTIR), whereas scanning electron microscope (SEM) and helium pycnometer were used to obtain useful information about composites morphology. The effect of the concentration of the treating solution on the mechanical response of composites was determined through quasi-static tensile and flexural tests, Charpy impact tests and dynamical mechanical thermal (DMTA) tests. The results revealed that composites reinforced with flax fibers treated in 10% solution exhibit the best mechanical performances as well as the lowest void contents. SEM analysis supported these findings showing that, by treating fibers in solutions with concentration up to 10%, composites having better morphology can be manufactured, in comparison to untreated ones. Conversely, higher Na₃C₆H₅O₇ concentrations negatively affect both the morphology and the mechanical properties of composites.