Zuhair AlYousef

The use of foams is a promising technique to overcome gas mobility challenges in petroleum reservoirs. Foam reduces the gas mobility by increasing the gas apparent viscosity and reducing its relative permeability. A major challenge facing foam application in reservoirs is its long-term stability. Foam effectiveness and stability depends on several factors and will typically diminish over time due to degradation as well as the foam-rock-oil interactions. In this study, the effect of crude oil on CO₂-foam stability and mobility will be investigated using in-house build microfluidics system developed for rapid prescreening of chemical formulations. Two-phase flow emulsification test (oil-surfactant solutions) and dynamic foam tests (in the absence and presence of crude oil) were conducted to perform a comparative assessment for different surfactant solutions. A microfluidics device was used to evaluate the foam strength in the presence and absence of crude oil. The assessment was conducted using five surfactant formulations and different oil fractions. The role of foam quality (volume of gas/total volume) on foam stability was also addressed in this study. The mobility reduction factor (MRF) for CO₂-foam was measured in the absence and presence of crude oil using high salinity water and at elevated temperatures. The results indicated that foam stability has an inverse relationship with the amount of crude oil. Crude oil has a detrimental effect on foams, and foam stability decreased as the amount of crude oil was increased. Depending on the surfactant type, the existence of crude oil in porous media, even at very low concentrations of 5% can significantly impact the foam stability and strength. The oil can act as an antifoaming agent. It enters the thin aqueous film and destabilizes it. This resulted in a lower foam viscosity and less stable foams. Thus, the CO₂ MRF dropped significantly in the presence of higher oil fractions. This study also demonstrated that in-house assembled microfluidics system allows for a rapid and cost-efficient screening of formulations.

Foams are used in many oil and gas applications including conformance control during EOR processes, fracturing, and acidizing operations. Foams are defined as dispersions of gas bubbles into a continuous liquid phase. Typically, foams are generated when an injection gas such as nitrogen, carbon dioxide, or flue gas is mixed with an injection fluid containing a foaming agent. This method, however, requires a gas source to be present for foams to be generated. The objective of this study is to evaluate a new alternative technique for foam generation using two salt solutions. Nitrogen gas is generated as a result of the reaction of the two salt solutions at specific conditions. This generated nitrogen gas is then used for foam generation in porous media. The foam generated using the two salt solutions is tested in a microfluidic device (rock-on-a-chip) to study the gas mobility reduction in porous media. A Foam rheometer apparatus is also used to measure foam apparent viscosity when the two salt solutions are mixed with a foaming agent. The results are compared with those obtained when nitrogen gas is injected into the system independently in the absence of the two salt solutions. Results reveal that the amount of added salts significantly impact the produced nitrogen volume. Additionally, the test conditions especially the temperature, significantly impacts the reaction rate. The rate of nitrogen gas generation is directly proportional to the temperature when tested at 25-80°C. In addition, experiments demonstrate that the foams generated using the two salt solutions reaction have almost identical characteristics as those produced when nitrogen gas is injected into the foam rheometer apparatus independently. Both methods generate the same foams with comparable foam apparent viscosity. In the microfluidic system, the foam obtained using the two salt solutions in the presence of a foaming agent shows excellent resistance to gas flow and subsequently exhibit large gas mobility reduction. This experimental study, for the first time, confirms the ability of the two salt solutions reaction to generate nitrogen gas spontaneously upon contact under certain conditions. The generated gas is used to generate foams in the presence of a foaming agent. This newly proposed technique of foam generation could significantly impact many oil and gas operations including conformance control during EOR processes, fracturing, and acid stimulation operations.

Generating strong and stable foam is necessary to achieve in-depth conformance control in the reservoir. Besides other parameters, the chemistry of injection water can significantly impact foam generation and stabilization. The tailored water chemistry was found to have good potential to improve foam stability. The objective of this study is to extensively evaluate the effect of different aqueous ions in the selected tailored water chemistry formulations on foam stabilization. Bulk and dynamic foam experiments were used to evaluate the impact of different tailored water chemistry aqueous ions on foam generation and stabilization. For bulk foam tests, the stability of foams generated using three surfactants and different aqueous ions was analyzed using bottle tests. For dynamic foam experiments, the tests were conducted using a microfluidic device. The results clearly demonstrated that the ionic content of aqueous solutions can significantly affect foam stabilization. The results revealed that the foam stabilization in bulk is different than that in porous media. Depending on the surfactant type, the divalent ions were found to have stronger influence on foam stabilization when compared to monovalent ions. The bulk foam results pointed out that the aqueous solutions containing calcium chloride salt (CaCl₂) showed longer foam life with the anionic surfactant and very weak foam with the nonionic surfactant. The solutions with magnesium chloride (MgCl₂) and CaCl₂ salts displayed higher impact on foam stability in comparison with sodium chloride (NaCl) with the amphoteric alkyl amine surfactant. Less stable foams were generated with aqueous solutions comprising of both magnesium and calcium ions. In the microfluidic model, the solutions containing MgCl₂ showed higher resistance to gas flow and subsequently higher mobility reduction factor for the injection gas when compared to those produced using NaCl and CaCl₂ salts. This experimental study focusing about the role of different aqueous ions in the injection water on foam could help in better understanding the foam stabilization process. The new knowledge gained can also enable the selection and optimization of the right injection water chemistry and suitable chemicals for foam field applications.

CO₂ foam helps to increase the viscosity of CO₂ flood fluid and thus improve the process efficiency of the anthropogenic greenhouse gas’s subsurface utilization and sequestration. Successful CO₂ foam formation mandates the development of high-performance chemicals at close to reservoir conditions, which in turn requires extensive laboratory tests and evaluations. This work demonstrates the utilization of a microfluidic reservoir analogue for rapid evaluation and screening of commercial surfactants (i.e., Cocamidopropyl Hydroxysultaine, Lauramidopropyl Betaine, Tallow Amine Ethoxylate, N,N,N′ Trimethyl-N′-Tallow-1,3-diaminopropane, and Sodium Alpha Olefin Sulfonate) based on their performance to produce supercritical CO₂ foam at high salinity, temperature, and pressure conditions. The microfluidic analogue was designed to represent the pore sizes of the geologic reservoir rock and to operate at 100 °C and 13.8 MPa. Values of the pressure drop across the microfluidic analogue during flow of the CO₂ foam through its pore network was used to evaluate the strength of the generated foam and utilized only milliliters of liquid. The transparent microfluidic pore network allows in-situ quantitative visualization of CO₂ foam to calculate its half-life under static conditions while observing if there is any damage to the pore network due to precipitation and blockage. The microfluidic mobility reduction results agree with those of foam loop rheometer measurements, however, the microfluidic approach provided more accurate foam stability data to differentiate the foaming agent as compared with conventional balk testing. The results obtained here supports the utility of microfluidic systems for rapid screening of chemicals for carbon sequestration or enhanced oil recovery operations.