Mingqing Huang

The global construction industry urgently requires sustainable alternatives to ordinary Portland cement (OPC) to mitigate its immense carbon footprint. Red mud (RM), a highly alkaline bauxite residue, presents tremendous but challenging potential as a supplementary cementitious material. This review systematically bridges the gap between atomic-level interfacial bonding mechanisms and macroscopic engineering performance, highlighting how these properties are significantly dictated by specific RM sources (e.g., Bayer vs. Sintering processes). We first elucidate advanced pretreatment strategies, notably CO₂ mineralization, which synergistically mitigates extreme alkalinity and sequesters carbon. Crucially, the fundamental bonding mechanisms are decoded: beyond physical filling, RM integration induces significant micro-morphological densification via intense aluminosilicate depolymerization—evidenced by the Al[VI] to Al[IV] coordination shift—and the quantitative integration of approximately 40% reactive iron phases into stable Fe-S-H networks. By clearly distinguishing between traditional hydration and clinker-free alkali-activation pathways, we evaluate holistic structural parameters beyond mere 28-day compressive strength (40–67 MPa), explicitly addressing flexural capacity, modulus of elasticity, and volume stability. Environmental assessments confirm exceptional heavy metal immobilization (>95% efficiency, leaching < 0.010 mg/L) and a substantial 50–80% reduction in Global Warming Potential (GWP), provided the environmental burden of alkaline activators is rigorously accounted for. Furthermore, the long-term risk of Alkali–Silica Reaction (ASR) is evaluated as a primary durability concern. Finally, to overcome persistent rheological bottlenecks, this paper highlights transformative future trajectories, particularly data-driven Machine Learning (ML) for complex mix optimization and 3D concrete printing for advanced infrastructure. Ultimately, this review provides a robust theoretical foundation and a pragmatic roadmap for upcycling RM into safe, high-performance, and ultra-low-carbon building materials.

Backfill of cemented waste rock into underground mined-out areas is an effective way to eliminate solid wastes and potential hazards in mines. To understand the backfill strength distribution law throughout the stope, similarity simulation experiments were conducted for direct-irrigating cemented waste rock backfill, and OpenCV and neural network were employed to analyze particle segregation and the spatial distribution of backfill strength. Results show that distinct gravitational segregation leads to an uneven and heterogeneous distribution of natural graded waste rocks in a similar model. Backfill strength near sidewalls and bottom of the model surpasses that of other areas. In the vertical direction, the average backfill strength increases with depth, ranging from 1.15 MPa at the topmost layer to 1.91 MPa at the bottommost layer. Horizontally, the average backfill strength near model boundaries is consistently higher than that at the model center, irrespective of the layer depth and orientation. Neural network prediction on spatial backfill strength proves reliable, exhibiting an average relative error of 4.12%, compared to the traditional surface fitting with a 10.20% error. Verification tests affirm the capability of the neural network model to accurately predict the anisotropic and nonlinear distribution of backfill strength in a large stope.

Introduction: Cavability issues often arise in hard rock mines employing the block caving mining method. Hydraulic fracturing stands out as a promising pre-conditioning technology for hard rock masses, with its pre-conditioning effects dependent on variable parameters.Methods: The impact of cluster number, injection rate, and liquid volume on fracture propagation was investigated through on-site hydraulic fracturing practices. Fracturability was initially verified via true triaxial fracturing tests, and preconditioning parameters were subsequently optimized using numerical simulations. The optimized on-site construction was monitored using electromagnetic methods.Results: The study revealed a negative correlation between fracture radius and the number of clusters, gradually decreasing with an increase in cluster number. However, the fracture weakening area increased with the rise in the number of clusters. The fracture weakening area also increased with the injection rate. Additionally, the fracture radius initially increased and then decreased. Both fracture weakening area and radius increased with an increase in liquid volume. The optimized parameters were identified as four clusters, an injection rate of 4 m³/min, and a liquid volume of 500 m³.Discussion: Building upon these findings, on-site experiments were conducted and monitored using electromagnetic methods. The monitored results demonstrated that the optimized parameters effectively achieved hydraulic fracturing expansion, accomplishing the goal of weakening hard rock.

The airflow carried by artificial aeration provides oxidant O2 for microbial growth and mineral dissolution in heap bioleaching. To investigate the effect of forced aeration rate on bioleaching of low-grade copper sulfide ores, column bioleaching experiments with six columns were conducted in the aeration range of 0~150 L/h at 30~45 ℃. The results showed that when the aeration rate was higher than 95 L/h, the proportions of heap settlement and fine particles mass were much greater than that without aeration. The final total Fe concentration and bacterial cell numbers in pregnant leach solution increased with the increase of aeration rate.The final concentrations of Cu2 + in the mother liquor under aeration conditions of 60-150 L / h were 1.411, 1.432, 1.498, 1.491 and 1.583 g / L, respectively, which were higher than 1.345 g / L under non-aeration conditions. When the aeration rate was 150 L / h, the final Cu leaching rate was 80.1 %, which was 11.4 % higher than that without aeration ( 68.7 % ). Furthermore, in the early stage of leaching, copper leaching rate with 95 L/h aeration rate remained the highest. 结论Artificial aeration accelerates the bioleaching of low-grade copper sulfide ores by improving porosity structure, temperature range of bacterial activity and microbial catalyzed dissolution of targeted minerals.

Backfill of mined-out areas in Carlin-type gold mines always encounters the challenges of ultra-fine tailings, low backfill strength and difficult slurry transportation caused by fine tailings. To understand the influence of slurry mass concentration, waste rock content, and cement-sand ratio on the cemented backfill strength and fluidity, influential factors were determined by range analysis of orthogonal proportion experiments. Response surface methodology (RSM) was used to analyze the influence of each factor on response, and the backfill strength and slump were optimized using a robust optimization desirability function method. The results show that the cement-sand ratio has the highest effect on the backfill strength, and the slurry slump is dominated by the slurry mass concentration. The interaction between waste rock content and the cement-sand ratio significantly impacts the slump, while the interaction between the slurry mass concentration and the cement-sand ratio has a positive correlation with the backfill strength. The ultra-fine tailings cemented backfill proportion was optimized by using multi-response robust parameters as 68.36% slurry mass concentration, 36.72% waste rock content and 1:3 cement-sand ratio. The overall robust optimal desirability was 0.8165, and the validity of multi-response robust parameter optimization was verified by laboratory tests.

A reasonable and stable stope structure is the premise of realizing safe mining of underground metal ore. To safely mine the gently inclined medium-thick ore body, stope stability in Bainiuchang Mine was analyzed based on the pillar area bearing theory, and stope stability with regard to nine groups of structural parameters was numerically simulated. The results show that the existing stope structural parameters failed to maintain stability requirements and tended to be exposed to the risk of stope collapse. The middle section of the pillar as well as stope roofs and floors are vulnerable due to tensile stress when mining by open stoping, and the compressive stress concentration is prone to occur at the junction of the pillars, stope side walls, roofs and floors. Shear stress contributes little to pillar failure. The reasonable stope structural parameters of open stoping for the gently inclined medium-thick ore body in Bainiuchang mine are optimized using ANSYS numerical simulation: stope height 4.5 m, pillar diameter 4 m, pillar spacing 7 m and pillar row spacing 8 m. The onsite trial shows that the ore recovery rate reaches 82% under these parameters, which also realizes the equilibrium of safety and economy.

Tailings produced in the beneficiation of Carlin-type gold deposits are characterized by fine particle size and high mud content. When neutralized with wasted acid generated by pressurized pre-oxidation, the tailings turn to neutralized slag and perform as a novel backfill material. To understand the influential behavior of variable factors on the strength and its optimization of cemented neutralization slag backfill, RMS-BBD design test was carried out with 56–60% slurry mass fraction, 12.5–25% cement/(neutralization slag + waste rock) (i.e., C/(S+R)) and 30–40% waste rock content. A modified three-dimensional quadratic regression model was proposed to predict the strength of cemented neutralization slag backfill. The results showed that backfill strength predicted by the modified ternary quadratic regression model was in high coincidence with the data of backfill mixture tests. C/(S+R) was predominant in backfill strength with regard to every single influential factor throughout the curing age, and the mass fraction of slurry had a significant effect on the later strength. From the perspective of economic and engineering operation, a multi-objective function method was further introduced to optimize the backfill strength. The optimal mixture proportion of cemented neutralized slag backfill slurry was: 58.4% slurry mass fraction, 32.2% waste rock content, and 20.1% C/(S+R). The backfill strength of this mixture proportion on days 7, 28 and 56 was verified as 0.42, 0.64 and 0.85 MPa, respectively. RSM-BBD design and multi-objective function optimization proposed a reliable way to evaluate and optimize the strength of neutralized slag backfill with high mud content.