Usman Hamid

Adsorption has rapidly evolved in recent decades and is an established separation technology extensively practiced in gas separation industries and others. However, rigorous thermodynamic modeling of multicomponent adsorption equilibrium remains elusive, and industrial practitioners rely heavily on expensive and time-consuming trial-and-error pilot studies to develop adsorption units. This article highlights the need for rigorous adsorption thermodynamic models and the limitations and deficiencies of existing models such as the extended Langmuir isotherm, dual-process Langmuir isotherm, and adsorbed solution theory. It further presents a series of recent advances in the generalization of the classical Langmuir isotherm of single-component adsorption by deriving an activity coefficient model to account for the adsorbed phase adsorbate-adsorbent interactions, substituting adsorbed phase adsorbate and vacant site concentrations with activities, and extending to multicomponent competitive adsorption equilibrium, both monolayer and multilayer. Requiring a minimum set of physically meaningful model parameters, the generalized Langmuir isotherm for monolayer adsorption and the generalized Brunauer-Emmett-Teller isotherm for multilayer adsorption address various thermodynamic modeling challenges including adsorbent surface heterogeneity, isosteric enthalpies of adsorption, BET surface areas, adsorbed phase nonideality, adsorption azeotrope formation, and multilayer adsorption. Also discussed is the importance of quality adsorption data that cover sufficient temperature, pressure, and composition ranges for reliable determination of the model parameters to support adsorption process simulation, design, and optimization.

Adsorption azeotropy is a common phenomenon in mixed-gas adsorption equilibria. Since the first literature report of binary adsorption azeotropes in 1933, numerous studies investigated the thermodynamic conditions for adsorption azeotropes but failed to reach definitive conclusions. Based on the generalized Langmuir isotherm model for multicomponent adsorption equilibria which takes into account the vacant site as part of the adsorbed phase, this study presents the thermodynamic condition for adsorption azeotropes as derived from the generalized Langmuir isotherm to be the equality of the ratios of adsorbed phase activity coefficient γ_i and adsorption equilibrium constant K_i^o for the two adsorbates in the binary 1-2 adsorption system, i.e., γ₁/K₁^o = γ₂/K₂^o. This adsorption azeotropic condition is analogous to the vapor-liquid equilibrium azeotropic condition, i.e., the equality of the products of liquid phase activity coefficient and saturation vapor pressure P_i^sat for the two components, i.e., γ₁P₁^sat = γ₂P₂^sat. We validated the thermodynamic condition for adsorption azeotropes with 14 azeotrope-forming adsorption systems in this study. Furthermore, we investigated the effects of the pressure, temperature, and adsorbed phase nonideality on azeotrope formation.