Letsabisa Lerotholi

Spray dry scrubbing is widely used for SO₂ abatement, but high removal efficiencies are required for economical operation. Whereas SO₂ removal dependence on the drying rate has been investigated, available modelling work has not addressed the impact of selected drying models on the removal efficiency; instead, a single drying model is often assumed. In the present work, computational fluid dynamics is used to numerically model the SO₂ removal in a laboratory-scale spray dry scrubber. The Euler–Lagrangian framework is used to simulate the multiphase interaction and two drying models are used: the widely used classical D2-law model and the mechanistic model. In addressing shortcomings from previous works, this study also provides a comprehensive model development and robust model validation with quantifiable metrics for goodness-of-fit, including R². Also presented are key parameters associated with SO₂-removal efficiency, including the exit product moisture content and droplet dynamics. The mechanistic model gave a better representation of the SO₂-removal efficiency. The latter was found to be dependent on the inlet temperature, the calcium-to-sulphur and liquid-to-gas (L/G) ratios, with a high L/G ratio having the most significant impact on the removal efficiency, although resulting in a higher product outlet moisture content.