Mei Jin

The risk of soil compaction by agricultural machinery threatens the structure and productivity of tilled soils. However, a quantitative understanding of how specific compaction loads alter the three-dimensional (3D) macropore architecture of tilled soil is still limited. This study employed X-ray computed tomography (CT) to quantitatively characterize the evolution of the 3D macropore network in clay soil under a series of controlled compaction pressures (0, 30, 60, 90, and 120 kPa). Our results revealed a non-monotonic response of macropore number to compaction, which initially increased due to the fragmentation of large pores before declining, peaking at 90 kPa. Most critically, we identified 90 kPa as a critical threshold, beyond which macroporosity and the volume of elongated beneficial pores underwent drastic reductions of 64.8% and 46.6%, respectively. Compaction significantly reduced pore connectivity and surface area, with larger macropores (>1000 μm) proving most vulnerable. The study establishes a quantitative link between applied pressure and specific pore-scale damage, providing a scientific basis for designing agricultural machinery with ground pressures below this critical threshold to preserve soil structure and function after tillage.

The discrete element method (DEM) has been extensively utilized to investigate the mechanical properties of granules, particularly their microscopic behavior, overcoming limitations in field tests such as cost, time consumption, and soil condition restrictions. To ensure the development of reliable DEM simulations, proper contact model selection and parameter calibration are essential. In this research, a DEM parameter calibration method that could represent the nonlinear relationship between clayey soil pressure and sinkage at different moisture contents was proposed. Firstly, the sinking modulus K and the soil deformation exponent n were identified to reflect the nonlinear pressure–sinkage relationship. Then, sensitive DEM parameters on the soli pressure–sinkage relationship were investigated and calibrated, and the effect of moisture content on them was explored. Finally, the transfer of soil internal stress during subsidence was analyzed using the constructed discrete element model. The average error of the sinking modulus K and the soil deformation exponent n between the DEM and the experimental result at four moisture contents were 4.7% and 4.9%, respectively. The relative error of soil internal stress between simulation and experiment was 6.7%, 4.4%, and 9.7% at depths of 50 mm, 100 mm, and 150 mm, respectively. The soil particle trajectory, soil internal stress distribution, and variations during plate pressure–sinkage progress were analyzed by the constructed DEM model. The results demonstrated good agreement with theoretical models and experimental findings. The proposed clayey soil DEM modeling process that considers the pressure–sinkage nonlinear relationship at different moisture contents can be applied in machine-soil research.

In order to reduce the silique shattering loss of the rapeseed mechanical harvesting process, based on the state of force on the silique during the rapeseed harvesting reel branch stage, Ningza 1810, Zhenyou 8, and Fengyou 306 were used as research objects, and the experimental research on the factors affecting rapeseed silique shattering was carried out using the swing impact method. The experimental analysis showed that rapeseed varieties, silique moisture content, silique growth position, collision material, impact speed, force position, and other factors had significant effects on silique shattering. The impact velocity was less than 1.5 m·s⁻¹, the difference in the effect of each factor on pod shattering was not significant, and it was not easy to shatter when the moisture content of the rapeseed silique was higher. The impact resistance of the front side of rapeseed was two to four times that of the bonding surface of rapeseed petals, the shattering rate of the top rapeseed silique was twice that of the bottom siliques, and when siliques were supported, they were more likely to shatter under external forces than when they were unsupported. The experimental study of the mechanical properties of rapeseed siliques was carried out using the impending fracture method; the experimental analyses showed that the support position and force position of the silique, the loading speed, and the growth position of the silique had a significant effect on the mechanical properties of the silique. The maximum cracking force was higher and the bending strength was stronger when the body of the silique was supported; the range of the maximum cracking force was 3.05 N to 4.16 N, and the bending strength range was 8.48 MPa to 11.57 MPa. The maximum cracking force and bending strength of the silique were stronger when the front side of the silique petal was pressurized than when the bonding surface of the petal was pressurized. Based on Pearson’s correlation and grey correlation analysis, the morphological characteristics of rapeseed siliques were ranked in order of their influence on the performance of siliques in terms of the angle between the silique and stalk, stalk diameter, petal thickness, beak length, silique thickness, silique width, and silique length. This study can be used as a reference for the design and optimization of the rapeseed harvesting reel branch mechanism and the selection of machine-harvestable rapeseed varieties.

In order to reduce the silique shattering loss of rapeseed mechanical harvesting process, based on the state of force on the silique during rapeseed harvesting reel branch, Ningza 1810, Zhenyou 8 and Fengyou 306 were used as research objects, and the experimental research on the factors affecting rapeseed siliques shattering was carried out using the swing impact method. The experimental analysis showed that: rapeseed varieties, silique moisture content, silique growth position, collision material, impact speed, force position and other factors had significant effects on silique shattering. The impact velocity was less than 1.5m·s-1, the difference on the effect of each factor on pod-shattering was not significant, it was not easy to shatter when the moisture content of rapeseed silique was higher. The impact resistance of the front side of rapeseed was 2 to 4 times that of the bonding surface of rapeseed petals, the shattering rate of the top rapeseed silique was twice that of the bottom siliques, when siliques were supported, they were more likely to shatter under external forces than when they were unsupported. The experimental study of the mechanical properties of rapeseed siliques was carried out using the impending fracture method, the experimental analyses showed that the support position and force position of the silique, the loading speed and the growth position of the silique had a significant effect on the mechanical properties of the silique. The maximum cracking force was higher and bending strength was stronger when the body of the silique was supported, which the range of the maximum cracking force were 3.05N to 4.16N, and the bending strength range were 8.48 MPa to 11.57 MPa. The maximum cracking force and bending strength of the silique was stronger when the front side of the silique petal was pressurized than when the bonding surface of the petal was pressurized. Based on Pearson's correlation and grey correlation analysis, the morphological characteristics of rapeseed siliques were ranked in order of their influence on the performance of siliques in terms of the angle between silique and stalk, stalk diameter, petal thickness, beak length, silique thickness, silique width and silique length. This study can be used as a reference for the design and optimization of the rapeseed harvesting reel branch mechanism and the selection of machine harvestable rapeseed varieties.

A variable speed anti-tangling reel mechanism was designed to address the problems of tangling, hanging and rewinding of the tassel wheel and the high paddling loss in the current Chinese rape combine harvester cutting table. The kinematic equations of the reel mechanism were developed, and the analysis showed that the speed in the entry stage is low and the speed in the exit stage is high, and the attitude of the reel teeth change with the rape plant movement during the whole paddling process. A single-factor test and a multi-factor regression orthogonal combination test were carried out using the cutting table loss rate of rape harvesting as the evaluation index. The main and secondary factors affecting the cutting table loss of the variable speed reel were obtained as the reel input speed, the machine travel speed and the ground angle of the frame. The optimal range of the input speed of the reel is from 25 r·min⁻¹ to 31 r·min⁻¹, the optimal range of the forward speed of the implement is 0.8 m·s⁻¹~1 m·s⁻¹, and the optimal range of the rack level angle is from −10°to 10°. A mathematical model of regression of cutter loss and the main influencing factors was established, with the coefficient of determination R² = 0.9918, the relative error between the test value and the optimised value of the regression equation was 5.36%. The optimal combination of parameters for the variable speed reel was obtained with the lowest cutting table loss rate in rape harvesting as the optimization target: reel input speed 25 r·min⁻¹, frame parallel to the ground and implement travel speed 0.7 m·s⁻¹. Field validation tests and comparative tests of cutting table loss of the two reels were carried out. The test results show that the regression mathematical model of the cutting table loss is more accurate, and the cutting table loss is reduced by 13.9% with the variable speed reel compared to the cam-action reel, and there are no problems with the paddle teeth hanging and tangling during the paddling process.

A variable speed anti-tangling reel mechanism was designed to address the problems of tangling, hanging and rewinding of the tassel wheel and the high paddling loss in the current Chinese rape combine harvester cutting table. The kinematic equations of the reel mechanism were developed, and the analysis showed that the speed in the entry stage is low and the speed in the exit stage is high, and the attitude of the reel teeth change with the rape plant movement during the whole paddling process. A single-factor test and a multi-factor regression orthogonal combination test were carried out using the cutting table loss rate of rape harvesting as the evaluation index. The main and secondary factors affecting the cutting table loss of the variable speed reel were obtained as the reel speed, the machine travel speed and the ground angle of the frame. A mathematical model of regression of cutter loss and the main influencing factors was established, with the coefficient of determination R2 = 0.9918. The optimal combination of parameters for the variable speed reel was obtained with the lowest cutting table loss rate in rape harvesting as the optimization target: reel speed 25r/min, frame parallel to the ground and implement travel speed 0.7m/s. Field validation tests and comparative tests of cutting table loss of the two reels were carried out. The test results show that the regression mathematical model of the cutting table loss is more accurate, and the cutting table loss is reduced by 13.9% with the variable speed reel compared to the cam-action reel, and there are no problems with the paddle teeth hanging and tangling during the paddling process.

The middle and lower reaches of the Yangtze River are the main production area of rapeseed. Small windrowers with two tracks are adopted in this area, which have lower efficiency. With the advancement of large-scale rape planting, medium and large windrowers are urgently needed; however, most medium and large windrowers are wheeled machines which have poor adaptability to sticky soil in rice–rape rotation areas. Therefore, a wheel-track high clearance chassis for rape windrower was developed. Theoretical analysis and simulation of the main performance of this chassis were investigated. Mathematical models of the relationship between the chassis eccentricity and running resistance, uphill and downhill angle and the height of obstacle were established. Then, three-dimensional modeling and dynamic simulations of a wheel-track high clearance chassis of a rape windrower in wet clay soil were carried out based on Pro/E and RecurDyn software. The simulation results indicated that when the chassis ran on flat hard road at the same speed, eccentricity had little effect on average walking speed; the coefficient variation of speed decreased with the increase of eccentricity, while the driving torque and its coefficient variation decreased first and then increased. The minimum driving torque and the coefficient variations were obtained when the eccentricities were 1484 mm and 1584 mm. Field experiments were carried out on two kinds of ground. The results showed that on flat hard road, the speed of the wheel-track high clearance rape windrower was 0~20.22 km/h, the minimum turning radius was 5.965 m; on rice stubble field with 38.7% water content, the working speed was 0~9.12 km/h, the minimum turning radius was 6.498 m, and the climbing angle was over 20°. All parameters of the wheel-track high clearance chassis met the design specifications, and the working efficiency increased over 100% compared with the existing two-tracked rape windrower. A new kind of rape windrower for the middle and lower reaches of the Yangtze River was provided.

Rape undersowing rice is an effective method to solve the problem of short crop rotation in rice-rape rotation. Applying of ground fertilizer to rape is one of the most critical aspects in this planting pattern. However, a special fertilizer spreading is required after the rice is harvested, which increases the labor intensity and the compaction of rape and soil and is also hindered by a lack of equipment to complete the harvesting and fertilizer spreading simultaneously. In response to the above issues, a centrifugal disc spreader on a tracked combine harvester for rape undersowing rice was developed. The basic parameters of the spreader were designed based on the agronomic requirements for fertilization and tracked combine harvester. Kinematic and kinetic models of fertilizer particles were developed to determine the key parameters that affect fertilizer spreading. Based on discrete element simulations, the effects of single structure and interaction of centrifugal disc spreader on fertilizer distribution pattern were investigated. The spreading range and coefficient of variation of fertilizer lateral distribution regression models were constructed, and the spreader parameters were optimized based on the regression models. The simulation results and fertilizer spreading performance were verified by bench tests. The results show that the distribution of fertilizer from simulation tests and bench tests was consistent. The coefficient of variation of fertilizer lateral distribution was 13.1% for the simulation test and 14.6% for the bench test. The error of simulation test was 10.3%, which indicates that the simulation result was reliable. The developed centrifugal disc spreader can meet the needs of fertilizer spreading for rape undersowing rice. The results serve as a theoretical basis for the design of a fertilizer spreader and provide new ways to promote accurate and efficient spreading of fertilizer.