Aleksandra Ściubidło

The recycling process of concrete originates a byproduct, cement paste powder (CPP), which is a material composed mainly of hydrated cement. This cementitious material has demonstrated promising results when applied as a binder in new concrete batches, provided it has been subjected to a previous carbonation process. One of the obstacles to the industrial application of this strategy is the long duration of the typical carbonation process, which requires from 3 to 28 days. Recently, the authors have developed a short two-hour carbonation process and thoroughly analysed it over its entire extension. In this paper, a parametric analysis of the carbonation process is performed towards CO₂ uptake maximization, aiming to increase the feasibility of its short duration. CO₂ uptake is evaluated using the ignition by furnace method and thermogravimetric analysis. Among the parameters considered, the initial water content and the CPP thickness present the highest impact on CO₂ uptake. The investigation of different CO₂ concentrations inside the carbonation chamber showed that the maximum CO₂ uptake does not occur for the highest concentration value. Moreover, a minimum resident time for the forced carbonation of CPP in industrial contexts is presented, and is found to be highly dependent on the CO₂ concentration. The particle size and purity degree of CPP revealed a limited influence on the CO₂ uptake achieved. Additionally, this paper provides further insight into the mechanisms involved in the carbonation of mature cement paste while increasing the feasibility of our recently proposed short duration carbonation process.

Cement paste powder (CPP) is a by-product of the recycling process of concrete with an elevated carbonation capability and potential to be recycled as a binding material in new concrete batches. The application of a carbonation treatment to CPP improves this potential even more, besides the evident gains in terms of CO₂ net balance. However, the long duration usually adopted in this treatment, from 3 to 28 days, hampers the industrial viability of the process. We studied the feasibility of a short-duration carbonation process, with a duration of two hours, carrying out a comprehensive characterization of the material throughout the process. The test was performed on CPP with an average initial water content of 16.9%, exposed to a CO₂ concentration of 80%. The results demonstrate two main carbonation rates: a rapid growth rate in the first 18 minutes of the process, involving all the calcium-bearing compounds in CPP, and a slow growth rate afterwards, where only C-S-H contributes to the carbonation reaction. During the 2 h carbonation process, the main CPP compounds, calcium silicate hydrate (C-S-H) and calcium hydroxide (CH), reached different carbonation degrees, 31% and 94%, with, however, close CO₂ uptake values, 8% and 11%, respectively. Nevertheless, the total CO₂ uptake for this process (≈19%) attained values not distant from the values usually obtained in a carbonation of 12 days or more (19–25%). Hence, these findings highlight the blocking role of C-S-H in the carbonation process, indicating that longer carbonation periods are only going to be useful if an effective carbonation of this compound is accomplished. In the present scenario, where CH is the main contributor to the reaction, the reduction in the process duration is feasible.