Wenxin Jiang

Extracting incipient fault features is a critical aspect of monitoring the rotating machinery operation condition. However, existing methods based on symplectic geometry mode decomposition (SGMD) suffer from limited parameter adaptability and noise robustness. Therefore, this paper proposes an energy bubble entropy (EbEn) guided SGMD method to extract incipient fault feature. Firstly, the SGMD method is employed to initially separate fault characteristic components from noisy signal. Furthermore, the EbEn is constructed to evaluate the attributes of incipient feature within the signal, which requires almost no parameter setting with good robustness and computational efficiency. Thirdly, the empirical bayes shrinkage method effectively mitigates irrelevant noise and enhances the significance of incipient fault feature. Simulated and experimental signals are employed to substantiate the efficacy of the EbEn guided SGMD method. The comparison analysis with relevant methods exhibits that this method has greater robustness and adaptivity.

The extraction of fault features from rolling bearings is a challenging and highly important task. Since they have complex operating conditions and are usually under a strong noise background. In this study, a novel approach termed phase space feature extraction guided by an adaptive feature mode decomposition (AFMDPSFE) is proposed to detect subtle faults in rolling bearings. Initially, a new method using Kullback–Leiber divergence is introduced to automatically select the optimal mode number and filter length for the decomposition of vibration signals, facilitating the automatic extraction of optimal components and ensuring efficient screening. This eliminates the need for manual configuration of feature mode decomposition parameters. Furthermore, a criterion that could determine two crucial parameters to capture system dynamics characteristics in phase space reconstruction is embedded into AFMDPSFE algorithm. Subsequently, a series of high-dimensional independent components is derived. The envelope spectrum of the principal component exhibiting the highest kurtosis value is computed to achieve fault identification, consequently enhancing the separation of signal from noise. Both simulations and experimental results confirm the effectiveness of AFMDPSFE approach. A comparison analysis shows the excellent performance of AFMDPSFE in extracting fault features from significant noise interference.

Big data-driven rotating machine intelligent diagnostic technology has gained widespread applications. In practice, however, fault data are limited as well as inconsistencies in fault categories among different domains are widespread. These make developing robust intelligent diagnostic models a challenge. To this end, this paper develops an enhanced meta-learning network with a sensitivity penalization mechanism (EMLN-SP) for few-shot fault diagnosis in severe domain bias. First, lightweight channel attention is introduced to establish an enhanced feature encoder under meta-learning framework, which elevates the key feature expression to facilitate the extraction of generalized diagnostic knowledge within limited samples. Second, a boundary-enhanced loss calculation method is designed, which boosts the focus for decision boundary information to prevent the model from the overfitting dilemma in the case of few-shot. Finally, a sensitivity penalty mechanism is constructed to adjust the optimization direction, which prevents the model from falling into a local optimum, to boost the generalization of the model performance. The effectiveness of EMLN-SP is validated by three cross-domain diagnostic cases with diverse domain offsets.

The laser ultrasonic method using the characteristics of transmitted Rayleigh waves in the frequency domain to determine micro-crack depth is proposed. A low-pass filter model based on the interaction between Rayleigh waves and surface cracks is built and shows that the stop band, called the sensitive frequency range, is sensitive to the depth of surface cracks. The sum of transmission coefficients in the sensitive frequency range is defined as an evaluated parameter to determine crack depth. Moreover, the effects of the sensitive frequency range and measured distance on the evaluated results are analyzed by the finite-element method to validate the robustness of this depth-evaluating method. The estimated results of surface cracks with depths ranging from 0.08 mm to ~0.5 mm on the FEM models and aluminum-alloy samples demonstrate that the laser ultrasounds using the characteristics of Rayleigh waves in the frequency domain do work for quantitative crack depth.