Pengfei Jiang

During the excavation and support construction process used in coal mine roadways, the stress path is the unloading of in situ stress and the compensation of support stress. The 150 mm × 150 mm × 150 mm coal mass samples were obtained in situ underground and prepared, the true triaxial loading–unloading–confining pressure restoring test method was used, and the mechanical response and deformation failure evolution characteristics of the coal seam during the excavation and support process of the shallow, medium depth, and deep coal roadways in the coal mine were simulated and studied. Based on the distribution law of the bolt and cable support stress field, the support compensation stress required for the stability of the surrounding rock after the excavation of the coal roadway with different burial depths was determined, and the corresponding roadways’ surrounding rock control technologies were proposed. This study’s results indicate that the compensation stress required for support in shallow coal roadways (with a burial depth of about 200 m) was much less than 0.1 MPa. A single rock bolt support can keep the surrounding rock of the roadway stable; the compensation stress required for support in the medium buried coal roadway (with a depth of about 600 m) is around 0.1 MPa, and the combined support of rock bolts and cables can meet the support requirements. Deep coal roadways under high stress (with a depth of about 1000 m) require support to provide compensation stress. Even if the compensation stress reaches 0.2 MPa, the surrounding rock of the roadway will experience varying degrees of creep. In this study, it was necessary to increase the support density and surface area of rock bolts and cables, the pre-tension forces of rock bolts and cables were improved, and in synergy with grouting modification, destressing and other technologies could control the large deformation of the surrounding rock of the roadway in 1000 m deep coal mines. This study’s results provide a theoretical basis for the selection of control technologies for use in coal roadways at different depths.

The mining of coal resources and the protection of water resources are often in opposition, and this contradiction is more prominent in the mining of thick coal seams due to the difficulty of controlling the overburden deformation. Based on the mining conditions of thick coal seam under the main aquifer of a coal mine in the water shortage area of Northwest China, this paper puts forward the short-wall coordinated filling mining (SCFM) of thick coal seam. The stress analysis of the overall structure consisting of the top and bottom plates, coal pillars and filler at each stage of the mining process was carried out, the length of the short-walled working face suitable for this coal mine was derived, and the key parameters for the mining of the three pan areas of the mine were designed. The analysis results show that the sensitivity of the maximum tensile stress in the roof to the length of the working face is better than the filling rate in the case of short-walled working face arrangement. When the design coal mine working face length is 40 m and the filling rate is 95%, the overburden fissure development height can be controlled to 58.45 m after the whole area of three pan area is retrieved. It is verified by the downhole injection method that the requirement of non-conducting aquifer is satisfied after using SCFM. The research in this paper is of great significance to achieve safe and efficient recovery of coal resources and water conservation under strongly water-rich rock formations.

One of the challenges that urgently needs to be addressed, both in current times and in the future, is to improve the heading speed of coal roadways. The roof instability of the heading face is the main factor restricting the rapid heading of coal roadways. Based on the theory of thin plate, a mechanical model of the roof in the heading face is established, the distribution law of deflection, stress, and internal force is discussed, and the supporting principle of the roof is clarified. Through a Flac3D numerical simulation, the main influencing factors of roof stability in the heading face are analyzed, including ground stress, surrounding rock strength, roadway section, unsupported distance, etc., and the regression analysis of each factor is carried out by evaluating the amount of roof subsidence. The results show that the maximum tensile stress and the corresponding bending moment of the roof appear at the fixed supported edge, and the maximum compressive stress and the maximum value of the corresponding bending moment appear at the center of the roof slightly close to the simply supported edge. In the on-site construction process, the position close to the fixed supported edge needs to be supported first. The roof subsidence has a positive exponential relationship with the stress level, a negative exponential relationship with the surrounding rock strength, a quadratic functional relationship with the roadway section, and a logarithmic relationship with the unsupported distance. In fractional support, the initial partial support can timely reduce the roof span and partially recover the confining pressure. Under certain geological and production conditions, the use of fractional support can not only effectively maintain the stability of the roadway but also speed up the heading speed. According to the research results, it is determined that in the auxiliary transportation roadway of the Caojiatan Coal Mine, the 122,110 working face adopts the fractional support model, the maximum roof subsidence is 18 mm, the roof is stable, and the monthly progress is more than 1000 m, which significantly improves the roadway heading speed.