Xiaoming Zhang

The ionic rare earth (RE) ore body undergoes particle transport and pore structure change during the leaching process, resulting in "uneven percolation, preferential channel, leaching blind area," and other problems, leading to structural changes in the ore body, low leaching efficiency, and waste of resources. The unsaturated infiltration process is also the key stage that causes these problems. The initial pore structure evolution of the ore body plays a decisive role in the permeability coefficient of the ore body, and the direct influencing factor of the permeability coefficient is the distribution of the pore radius. We carried out research through indoor simulated leaching, the filter paper method for determining matrix suction, and nuclear magnetic resonance (NMR) testing. An ionic rare earth ore soil-water characteristic curve within a large matrix suction range was obtained by the filter paper method. With the increase in volumetric water content, the matrix suction presents a sharp downward trend. When the volumetric water content is less than 20%, this rule is particularly obvious. With the increase in matrix suction, the thickness of the adsorbed water film on the particle surface and pore radius show a decreasing power function trend. Under percolation, the porosity of an ionic rare earth ore sample tends to increase linearly with the increase in volumetric water content during the process from non-saturation to saturation; the porosity of a saturated ore sample after seepage expanded by 17.5 times compared to that of an unsaturated ore sample before seepage. The change rule of the internal microstructure of the ore sample is reflected in the gradual disappearance of micro pores and the gradual formation of small, medium, large, and mega pores, which shows a gradual increase trend. In the pore radius distribution, the more large and medium pores, the larger the permeability coefficient; the more micro and small pores, the smaller the permeability coefficient. For some ore bodies with poor permeability, the ore body is infiltrated with clear water under small water pressure before leaching with a leaching solution, which can improve the permeability of the ore body, effectively improve the efficiency of rare earth leaching, and increase the economic benefits.

During in-situ mining and leaching of ionic rare earth ore, a chemical replacement reaction occurs between the leaching agent and rare earth ore. The thickness of the shear layer on the surface of colloidal particles is an important physical parameter. Based on the Gouy–Chapman double-layer theory and Poisson–Boltzmann equation, the relational expression for the thickness of the shear layer in the electric double layer on the particle surface under the condition of 2:2 + 3:2 mixture electrolytes (MgSO₄ + RE₂(SO₄)₃) is derived. On this basis, an indoor column leaching experiment of MgSO₄ solution is conducted, and the surface Zeta potential of rare earth ore particles is measured using a Zetaprobe potential analyzer. The surface potential and the thickness of the shear layer in the leaching process with different concentrations solutions (2.5%, 3.0%, and 3.5%) are calculated. The effects of a MgSO₄ solution concentration and particle surface potential on the thickness of the shear layer in the electric double layer are analyzed. It provides a theoretical basis for the study of the internal seepage of the ore body under the condition of the coexistence of multiple ions in the leaching process.

In the process of ion-adsorbed rare earth (RE) ore leaching and mining, the injected chemical agent and rare earth particles have a strong chemical reaction, resulting in changes in the structure of the rare earth, and thus affecting the macroscopic mechanical properties and permeability of soil. To investigate the evolution of the pore structure during the leaching process, indoor leaching simulation experiments were used to compare and analyze the changes of Zeta potential during the leaching process with different concentrations of leaching solution, the process of the gradual change of the strong and weak combined water layer was analyzed, and a nuclear magnetic resonance (NMR) instrument was used to obtain the structural parameters such as the porosity, T₂ spectrum and pore radius to analyze the evolution law of microscopic pore structure. The experimental results show that the deionized (DI) water leaching process has less effect on the pore structure of the ore body, and the pore structure inside the ore body evolves gradually from small and medium pore size pores to large pore size pores, while the pore structure of the ore body changes more during the leaching process of the MgSO₄ leaching solution. In the initial leaching stage, the number of minimal pores (0–0.24 μm) and small pores (0.24–0.65 μm) of the ore body decreases rapidly, and the number of large pores (1.6–10 μm) increases. In the effective leaching stage, the number of minimal pores (0–0.24 μm), small pores (0.24–0.65 μm) and medium pores (0.65–1.6 μm) increases, while the number of large pores (1.6–10 μm) and mega pores (greater than 10 μm) decreases. At the end of leaching stage, the pore size evolves from medium pores (0.65–1.6 μm) and small pore (0.24–0.65 μm) to large pores (1.6–10 μm). Both chemical replacement reaction and solution percolation can induce changes in the pore structure of the ore body, and the influence of the chemical replacement reaction is higher than that of percolation in the leaching process. The evolution of pore structure during ion exchange is caused by the difference of ionic strength in leaching solution. RE ore particles are adsorbed or released to the solid phase, and the migration of particles leads to changes in the interface properties of RE particles, which affects the pore structural changes.