Xiujuan Li

Rolling resistance (RR) is key research content for developing low-carbon energy-saving tires, and the resultant change in the tire temperature field exerts a crucial impact on tire performance. Currently, there is no accurate and systematic analysis method for solving the steady-state temperature field (SSTF) and RR of tires with complex patterns and non-pneumatic tires (NPTs), which are characterized by discontinuous structure in the circumferential direction. A solution strategy that entails SSTF and RR based on explicit transient rolling analysis and thermal-mechanical coupling is proposed and its accuracy is verified using the SSTF test pertaining to the low-speed and low-load capacity non-pneumatic tire (LSL-tire), which exhibits a 7.56% and 6.94% average temperature deviation for the outer surface center of the tread and for the outer surface center of spokes, respectively. Uniaxial tensile mechanical property tests and dynamic mechanical analysis (DMA) of the utilized rubber and polyurethane (PU) materials were conducted, and their specific heat capacity, thermal conductivity, and density were tested. Based on three-dimensional nonlinear finite element simulation and considering the characteristics pertaining to the loss factor of viscoelastic materials changing with temperature, the SSTF and RR of the LSL-tire under different loads and velocities were analyzed. The results indicate that the influence of load and speed on the SSTF of LSL-tire is quite significant, whereas the influence of speed on the RR is not apparent. For all conditions, the highest steady-state temperature points of the tread are located in its center, and in the spokes they are located in the joint between spokes and the outer ring; the spokes contribute the most to the RR, followed by the tread.

A high load capacity non-pneumatic tire (HC tire) was designed and manufactured to solve the problems of air leakage, puncture, blowout, shoulder void, and delamination, which occur in traditional high load capacity tires, as well as significantly increase the unit load of tires. Experiments and numerical simulations were conducted to investigate the static stiffness properties of the HC tire. Additionally, the manufacturing process of the tire was highlighted. The tire mainly comprised polyurethane and silicon manganese steel, and a ‘π’-shaped support substructure was adopted. The tread structure was made up of a built-in spiral steel ring and a non-steel ring. The uniaxial tensile mechanical properties of the used metal and elastomer materials were tested, and the linear elastic constitutive model and Marlow constitutive model, respectively, were used to describe their mechanical characteristics. The stiffness properties of the HC tire, including torsional, longitudinal, vertical, and lateral stiffnesses, were evaluated using a tire comprehensive stiffness tester. Nonlinear finite element models of the HC tire were established, and their accuracies were verified through vertical stiffness tests. The stiffness properties of the HC tire in other directions were simulated as well. An in-depth comparative analysis of the simulation and experimental data was performed. The results demonstrated that the unit load of the unreinforced HC tire was 2.972 times and 1.615 times higher than that of the solid tire and pneumatic tire, respectively. The spiral steel ring embedded in the tread increased the vertical and longitudinal stiffness but reduced the torsional stiffness of the HC tire, thus reversing the variation trend of the lateral stiffness at the 0° and 5° test points. The findings can serve as a reference for theoretical research on, and the structural optimization of, non-pneumatic tires with a high load capacity.