Muhammad Kashif Khan
Current Organizations / Institutes
The organizations/institutes from the scholar's latest article
Muhammad Kashif Khan has a total of 54 co-authors. Here are the top co-authors by number of shared publications:
- Umer Masood Chaudry
Department of Mechanical Engineering, Incheon National University, Incheon, South Korea
4 shared publications Sheraz Ahmed
SKKU Advance Institute in Nanotechnology, Sungkyunkwan University, Suwon, South Korea
3 shared publications- Zaman Sajid
Mary Kay O'Connor Process Safety Center (MKOPSC), Artie McFerrin Department of Chemical Engineering Texas A&M University College Station Texas USA
3 shared publications - Farooq Ahmad
Department of Chemical and Materials Engineering, College of Engineering, Northern Border University, Arar 91431, Saudi Arabia
2 shared publications - Fiaz Hussain
Department of Mechanical Engineering, Gachon University, Seongnam-si 13120, Republic of Korea
2 shared publications - Hafiz Waqar Ahmad
School of Mechanical Engineering, Sungkyunkwan University, Suwon 16419, Korea
2 shared publications
Latest Publications
- Open Access
Carbon-Integration Nodes Linking CO2 Capture and Waste-Biomass Valorization: Catalysts, Feed Constraints, and System-Level Performance
A carbon-circular refinery must do more than place CO2 capture, biomass conversion, and catalytic upgrading in the same flowsheet: it must connect them at integration nodes where carbon losses, feed composition, catalyst durability, hydrogen demand, and separation duty can be evaluated together. This critical review therefore focuses on four nodes: recovery of biogenic CO2 from biomass processing; coupling of captured CO2 with biomass-derived methane or syngas; co-processing of CO2-derived intermediates with biomass-derived oxygenates; and allocation of residual carbon between fuels, chemicals, biochar, and geological storage. For each node, we compare feed conditioning, catalyst function, realistic impurities, deactivation and regeneration, product separation, demonstrated operating evidence, and system-level carbon consequences. Thermochemical routes are distinguished from electrochemical and photoelectrochemical routes rather than treated as interchangeable alternatives. The analysis shows that integration is most credible when a concentrated biogenic CO2 stream or a compatible biomass-derived co-reactant is available, the catalyst is tested with water and heteroatom-containing feeds, and renewable hydrogen and separation requirements are reported explicitly. High conversion or Faradaic efficiency alone does not establish climate benefit. Reactor-level carbon conversion, plant-wide carbon retention, life-cycle greenhouse-gas reduction, and carbon permanence must be reported separately. A unified set of benchmarking metrics, screening-level carbon and energy balances, and an indicative technology-readiness assessment are used to compare the routes; for example, electrolytic-hydrogen-based CO2 products deliver a climate benefit only when the electricity used has a low carbon intensity, whereas biomass-derived carbon requires about one-third of the hydrogen per mole of retained carbon. The resulting framework identifies the evidence needed to move integrated CO2–biomass pathways from conceptual coupling toward durable, scalable operation.
Open AccessCarbon-Integration Nodes Linking CO2 Capture and Waste-Biomass Valorization: Catalysts, Feed Constraints, and System-Level Performance
A carbon-circular refinery must do more than place CO2 capture, biomass conversion, and catalytic upgrading in the same flowsheet: it must connect them at integration nodes where carbon losses, feed composition, catalyst durability, hydrogen demand, and separation duty can be evaluated together. This critical review therefore focuses on four nodes: recovery of biogenic CO2 from biomass processing; coupling of captured CO2 with biomass-derived methane or syngas; co-processing of CO2-derived intermediates with biomass-derived oxygenates; and allocation of residual carbon between fuels, chemicals, biochar, and geological storage. For each node, we compare feed conditioning, catalyst function, realistic impurities, deactivation and regeneration, product separation, demonstrated operating evidence, and system-level carbon consequences. Thermochemical routes are distinguished from electrochemical and photoelectrochemical routes rather than treated as interchangeable alternatives. The analysis shows that integration is most credible when a concentrated biogenic CO2 stream or a compatible biomass-derived co-reactant is available, the catalyst is tested with water and heteroatom-containing feeds, and renewable hydrogen and separation requirements are reported explicitly. High conversion or Faradaic efficiency alone does not establish climate benefit. Reactor-level carbon conversion, plant-wide carbon retention, life-cycle greenhouse-gas reduction, and carbon permanence must be reported separately. A unified set of benchmarking metrics, screening-level carbon and energy balances, and an indicative technology-readiness assessment are used to compare the routes; for example, electrolytic-hydrogen-based CO2 products deliver a climate benefit only when the electricity used has a low carbon intensity, whereas biomass-derived carbon requires about one-third of the hydrogen per mole of retained carbon. The resulting framework identifies the evidence needed to move integrated CO2–biomass pathways from conceptual coupling toward durable, scalable operation.
- Open Access
Integrated CO2 Capture and Circular Carbon Utilization Through Catalytic Conversion, Biomass Coupling, Hydrogen Integration, Mineralization, and Artificial Intelligence
Carbon capture is more and more often seen as a component of an integrated carbon-management system than as a stand-alone separation phase. The practical utility of capture technology depends on the chemical state in which the carbon dioxide is held, the energy and material needs for regeneration, the compatibility of the caught species with downstream catalysis and the lifetime of the resulting carbon-containing product. This paper offers an in-depth framework for integrated CO2 capture and circular carbon use, including catalytic conversion, bio-integrated processes, biomass-derived materials and fuels, hydrogen-enabled routes, mineralization, and artificial intelligence-assisted process design. Reactive capture techniques that convert carbonate, bicarbonate, carbamate, dissolved CO2 or surface-bound intermediates without first generating a purified gas stream are contrasted with sequential capture, purification, compression, transport and conversion. The thermocatalytic, electrochemical, photoelectrochemical and biological conversion pathways are compared against common parameters such as working capacity, conversion rate, selectivity, carbon efficiency, regeneration energy, stability and life-cycle greenhouse gas performance. Special emphasis is given on dual-functional materials, interfacial reactors, bio-integrated methanation, carbon mineralization in construction materials and coupling with renewable hydrogen. The review also discusses how machine learning, molecular screening, process simulation, graph-based data architecture, and digital monitoring could speed up material selection and system optimization. Across all pathways, the central design requirement is not maximum capture capacity alone, but a balanced match among binding strength, transport, catalytic reactivity, product separation, durability, and carbon permanence. A reporting framework and research agenda are proposed to guide credible scale-up and comparison of integrated carbon-management technologies.
Open AccessIntegrated CO2 Capture and Circular Carbon Utilization Through Catalytic Conversion, Biomass Coupling, Hydrogen Integration, Mineralization, and Artificial Intelligence
Carbon capture is more and more often seen as a component of an integrated carbon-management system than as a stand-alone separation phase. The practical utility of capture technology depends on the chemical state in which the carbon dioxide is held, the energy and material needs for regeneration, the compatibility of the caught species with downstream catalysis and the lifetime of the resulting carbon-containing product. This paper offers an in-depth framework for integrated CO2 capture and circular carbon use, including catalytic conversion, bio-integrated processes, biomass-derived materials and fuels, hydrogen-enabled routes, mineralization, and artificial intelligence-assisted process design. Reactive capture techniques that convert carbonate, bicarbonate, carbamate, dissolved CO2 or surface-bound intermediates without first generating a purified gas stream are contrasted with sequential capture, purification, compression, transport and conversion. The thermocatalytic, electrochemical, photoelectrochemical and biological conversion pathways are compared against common parameters such as working capacity, conversion rate, selectivity, carbon efficiency, regeneration energy, stability and life-cycle greenhouse gas performance. Special emphasis is given on dual-functional materials, interfacial reactors, bio-integrated methanation, carbon mineralization in construction materials and coupling with renewable hydrogen. The review also discusses how machine learning, molecular screening, process simulation, graph-based data architecture, and digital monitoring could speed up material selection and system optimization. Across all pathways, the central design requirement is not maximum capture capacity alone, but a balanced match among binding strength, transport, catalytic reactivity, product separation, durability, and carbon permanence. A reporting framework and research agenda are proposed to guide credible scale-up and comparison of integrated carbon-management technologies.
- 2 March 2026
- Published by Springer Nature in Journal of Materials Engineering and Performance
- Vol. 35 (17) , 16960-16971
Effect of Thermomechanical Processing on the Mechanical and Electrochemical Properties of 45CrNi High-Strength Steel
- 2 March 2026
- Published by Springer Nature in Journal of Materials Engineering and Performance
- Vol. 35 (17) , 16960-16971
Effect of Thermomechanical Processing on the Mechanical and Electrochemical Properties of 45CrNi High-Strength Steel
- Open Access
- 16 December 2025
- Published by Wiley in Battery Energy
- Vol. 5 (1)
Integrating Chemical Engineering Principles Into Battery Management Systems for Enhanced Safety and Reliability in Energy Storage
The rapid expansion of battery technologies in electric vehicles, renewable energy storage, and consumer electronics demands comprehensive safety strategies across all system levels. This review assesses the safety aspects of battery management systems (BMS), with a focus on lithium‐ion batteries, while also addressing emerging concerns in sodium‐ion, lead‐acid, and nickel‐based chemistries. Thermal runaway, a primary hazard in rechargeable batteries, is examined through electrochemical degradation, thermal abuse, and mechanical failure modes. The effectiveness of passive thermal management, utilizing phase change materials (PCMs) and composite PCM structures, is evaluated against active air cooling under high‐power and overuse scenarios. Results show that passive protection can reduce propagation temperatures by more than 60°C and delay or prevent thermal events in adjacent cells, while smart BMS algorithms improve the State of Health (SoH) by up to 20% compared to conventional protocols. This study also explores innovative BMS architectures that integrate real‐time monitoring, predictive diagnostics, and embedded control systems. Particular attention is given to the estimation and use of SoH, which quantifies battery degradation based on capacity loss, resistance growth, and electrochemical response. While lithium‐ion systems remain the primary focus, the review highlights how BMS approaches must adapt to the unique failure mechanisms, thermal behavior, and design constraints of sodium‐ion, lead‐acid, and nickel‐based batteries. This comprehensive assessment offers insight into developing scalable, chemistry‐specific safety solutions that are critical for next‐generation energy storage technologies.
- 16 December 2025
- Published by Wiley in Battery Energy
- Vol. 5 (1)
Open AccessIntegrating Chemical Engineering Principles Into Battery Management Systems for Enhanced Safety and Reliability in Energy Storage
The rapid expansion of battery technologies in electric vehicles, renewable energy storage, and consumer electronics demands comprehensive safety strategies across all system levels. This review assesses the safety aspects of battery management systems (BMS), with a focus on lithium‐ion batteries, while also addressing emerging concerns in sodium‐ion, lead‐acid, and nickel‐based chemistries. Thermal runaway, a primary hazard in rechargeable batteries, is examined through electrochemical degradation, thermal abuse, and mechanical failure modes. The effectiveness of passive thermal management, utilizing phase change materials (PCMs) and composite PCM structures, is evaluated against active air cooling under high‐power and overuse scenarios. Results show that passive protection can reduce propagation temperatures by more than 60°C and delay or prevent thermal events in adjacent cells, while smart BMS algorithms improve the State of Health (SoH) by up to 20% compared to conventional protocols. This study also explores innovative BMS architectures that integrate real‐time monitoring, predictive diagnostics, and embedded control systems. Particular attention is given to the estimation and use of SoH, which quantifies battery degradation based on capacity loss, resistance growth, and electrochemical response. While lithium‐ion systems remain the primary focus, the review highlights how BMS approaches must adapt to the unique failure mechanisms, thermal behavior, and design constraints of sodium‐ion, lead‐acid, and nickel‐based batteries. This comprehensive assessment offers insight into developing scalable, chemistry‐specific safety solutions that are critical for next‐generation energy storage technologies.
- 30 May 2024
- Published by Springer Nature in Topics in Catalysis
- Vol. 68 (9-10) , 814-822
Photocatalytic Degradation of Methyl Orange from Aqueous Solution Using ZnO by Response Surface Methodology
- 30 May 2024
- Published by Springer Nature in Topics in Catalysis
- Vol. 68 (9-10) , 814-822
Photocatalytic Degradation of Methyl Orange from Aqueous Solution Using ZnO by Response Surface Methodology
- Open Access
Effect of CaO Content and Annealing Treatment on the Room-Temperature Mechanical Properties of AZ61 and AZ61-CaO Alloys
In the present study, the effect of annealing treatment on the room-temperature mechanical performance of AZ61, AZ61-0.5CaO and AZ61-1CaO was thoroughly investigated. The as-rolled samples were annealed at 400 °C for 1 h followed by furnace cooling. Microstructural characterization was carried out using optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and electron back-scattered diffraction (EBSD). Moreover, room-temperature uniaxial tensile tests were carried out on the non-annealed and annealed samples along the rolling direction at the strain rate of 10−3 s−1. Microstructural analysis showed the presence of profuse twinning in non-annealed samples and the twinning fraction was increased by the addition of CaO content. SEM showed the formation of precipitates in the AZ61-CaO alloys and TEM confirmed the precipitates to be (Mg, Al)2Ca. The room-temperature tensile tests showed that the mechanical properties of AZ61 were slightly reduced by the addition of CaO, which was attributed to the higher local stress concentration due to the twin–twin interactions. Furthermore, the annealing treatment led to significant enhancement in the YS and UTS of AZ61-1CaO, which is related to the precipitation hardening induced by the intermetallic precipitates.Open AccessEffect of CaO Content and Annealing Treatment on the Room-Temperature Mechanical Properties of AZ61 and AZ61-CaO Alloys
In the present study, the effect of annealing treatment on the room-temperature mechanical performance of AZ61, AZ61-0.5CaO and AZ61-1CaO was thoroughly investigated. The as-rolled samples were annealed at 400 °C for 1 h followed by furnace cooling. Microstructural characterization was carried out using optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and electron back-scattered diffraction (EBSD). Moreover, room-temperature uniaxial tensile tests were carried out on the non-annealed and annealed samples along the rolling direction at the strain rate of 10−3 s−1. Microstructural analysis showed the presence of profuse twinning in non-annealed samples and the twinning fraction was increased by the addition of CaO content. SEM showed the formation of precipitates in the AZ61-CaO alloys and TEM confirmed the precipitates to be (Mg, Al)2Ca. The room-temperature tensile tests showed that the mechanical properties of AZ61 were slightly reduced by the addition of CaO, which was attributed to the higher local stress concentration due to the twin–twin interactions. Furthermore, the annealing treatment led to significant enhancement in the YS and UTS of AZ61-1CaO, which is related to the precipitation hardening induced by the intermetallic precipitates. - 28 November 2023
- Published by Springer Nature in Topics in Catalysis
- Vol. 67 (5-8) , 363-376
Synthesis of Long-chain Paraffins over Bimetallic Na–Fe0.9Mg0.1Ox by Direct CO2 Hydrogenation
- 28 November 2023
- Published by Springer Nature in Topics in Catalysis
- Vol. 67 (5-8) , 363-376
Synthesis of Long-chain Paraffins over Bimetallic Na–Fe0.9Mg0.1Ox by Direct CO2 Hydrogenation
- Open Access
- 15 September 2023
- Published by MDPI AG in Applied Mechanics
- Vol. 4 (3) , 990-1014
Detailed Structural Analysis of Cylindrical Steel Tank Subjected to Various Seismic Peak Ground Values Using FSI Approach
The seismic analysis of ground-supported cylindrical steel tanks subjected to lateral harmonic displacement loadings has been carried out. This paper numerically evaluates the structural response of various tank geometries due to resonant seismic sloshing. The numerical investigation is performed using a two-way fluid structural interaction approach that couples computational fluid dynamics analysis with finite element transient structural analysis. The results of the analysis have been validated using Seismic Design Code (Eurocode 8, part 4). Regarding tank aspect ratio (H/D), five geometries covering slender, medium, and broad structures are analyzed under ten harmonic base excitations. All the geometries are excited at their first convective frequency, whose shape and magnitude are evaluated using modal analysis. The seismic response curves have been developed for each tank model, which reveal the complex and peculiar structural response. It is observed from the tanks’ seismic response that they undergo three transitional stress zones named safe, yielding, and failure zones. The critical loadings and failure duration have also been evaluated for each tank model. This will help to avoid future structural damage by designing liquid-containing structures based on evaluated seismic failure loads.
- 15 September 2023
- Published by MDPI AG in Applied Mechanics
- Vol. 4 (3) , 990-1014
Open AccessDetailed Structural Analysis of Cylindrical Steel Tank Subjected to Various Seismic Peak Ground Values Using FSI Approach
The seismic analysis of ground-supported cylindrical steel tanks subjected to lateral harmonic displacement loadings has been carried out. This paper numerically evaluates the structural response of various tank geometries due to resonant seismic sloshing. The numerical investigation is performed using a two-way fluid structural interaction approach that couples computational fluid dynamics analysis with finite element transient structural analysis. The results of the analysis have been validated using Seismic Design Code (Eurocode 8, part 4). Regarding tank aspect ratio (H/D), five geometries covering slender, medium, and broad structures are analyzed under ten harmonic base excitations. All the geometries are excited at their first convective frequency, whose shape and magnitude are evaluated using modal analysis. The seismic response curves have been developed for each tank model, which reveal the complex and peculiar structural response. It is observed from the tanks’ seismic response that they undergo three transitional stress zones named safe, yielding, and failure zones. The critical loadings and failure duration have also been evaluated for each tank model. This will help to avoid future structural damage by designing liquid-containing structures based on evaluated seismic failure loads.
- 28 November 2022
- Published by Springer Nature in Journal of the Korean Ceramic Society
- Vol. 60 (2) , 272-282
Facile and low-temperature synthesis approach to fabricate Sm0.5Sr0.5CoO3−δ cathode material for solid oxide fuel cell
- 28 November 2022
- Published by Springer Nature in Journal of the Korean Ceramic Society
- Vol. 60 (2) , 272-282
Facile and low-temperature synthesis approach to fabricate Sm0.5Sr0.5CoO3−δ cathode material for solid oxide fuel cell
- Open Access
Integration of Regression Analysis and Monte Carlo Simulation for Probabilistic Energy Policy Guidelines in Pakistan
Forecasting energy demand and supply is the most crucial concern for energy policymakers. However, forecasting may introduce uncertainty in the energy model, and an energy policy based on an uncertain model could be misleading. Without certainty in energy data, investors cannot quantify risk and trade-offs, which are compulsory for investments in energy projects. In this work, the energy policies of Pakistan are taken as a case study, and flaws in its energy policymaking are identified. A novel probabilistic model integrated with curve fitting methods was proposed and was applied to 17 different energy demand and supply variables. Monte Carlo simulation (MCS) was performed to develop probabilistic energy profiles for each year from 2017 to 2050. Results show that the forecasted energy supply of Pakistan in the years 2025 and 2050 would be 70.69 MTOE and 131.65 MTOE, respectively. The probabilistic analysis showed that there is 14% and 6% uncertainty in achieving these targets. The research shows the expected energy consumption of 70.33 MTOE and 189.48 MTOE in 2025 and 2050, respectively, indicating uncertainties of 65% and 31%. Based on the results, eight energy policy guidelines and recommendations are provided for sustainable energy resource management. This study recommends developing a robust and sustainable energy policy for Pakistan with the help of transparent governance.
Open AccessIntegration of Regression Analysis and Monte Carlo Simulation for Probabilistic Energy Policy Guidelines in Pakistan
Forecasting energy demand and supply is the most crucial concern for energy policymakers. However, forecasting may introduce uncertainty in the energy model, and an energy policy based on an uncertain model could be misleading. Without certainty in energy data, investors cannot quantify risk and trade-offs, which are compulsory for investments in energy projects. In this work, the energy policies of Pakistan are taken as a case study, and flaws in its energy policymaking are identified. A novel probabilistic model integrated with curve fitting methods was proposed and was applied to 17 different energy demand and supply variables. Monte Carlo simulation (MCS) was performed to develop probabilistic energy profiles for each year from 2017 to 2050. Results show that the forecasted energy supply of Pakistan in the years 2025 and 2050 would be 70.69 MTOE and 131.65 MTOE, respectively. The probabilistic analysis showed that there is 14% and 6% uncertainty in achieving these targets. The research shows the expected energy consumption of 70.33 MTOE and 189.48 MTOE in 2025 and 2050, respectively, indicating uncertainties of 65% and 31%. Based on the results, eight energy policy guidelines and recommendations are provided for sustainable energy resource management. This study recommends developing a robust and sustainable energy policy for Pakistan with the help of transparent governance.