Diletta Sacerdoti

In this paper, a comparison of signal analysis techniques for the diagnostics of rolling element bearings is carried out. Specifically, the comparison is performed in terms of fault detection, diagnosis and prognosis techniques with regards to the first rolling element bearing dataset released by NASA IMS Center in 2014. As for fault detection, it is obtained that RMS value, Kurtosis and Detectivity, as statistical parameters, are able to properly detect the arising of the fault on the defective bearings. Then, several signal processing techniques, such as deterministic/random signal separation, time-frequency and cyclostationary analyses are applied to perform fault diagnosis. Among these techniques, it is found that the combination of Cepstrum Pre-Whitening and Squared Envelope Spectrum, and Improved Envelope Spectrum, allow the faults to be correctly identified on specific bearing components. Finally, the Correlation, Monotonicity and Robustness of the previous statistical parameters are computed to identify the most accurate tools for bearing fault prognosis.

Condition monitoring is today a crucial and unavoidable practice related to the use of widespread mechanical components as rolling element bearings. Despite the diffusion of new data-driven techniques to analyze vibrational signals and detect the state of health of the system, mathematical tools, deriving more or less directly from the Fourier transform and defined either on the time or the frequency domain or on a combination of them (i.e. signal-based techniques), remain still essential and irreplaceable in the light of the deep and detailed information they provide. In this paper the diagnostic efficacy of an ample spectrum of these methods is investigated, applying them to study faults occurrence in the first bearing dataset released by NASA IMS Center. Thanks to their analytical definition, which is formulated taking into consideration to some extent the mathematical nature of the signal, faults signatures can be clearly identified and their temporal development can be fully traced, confirming their ability as powerful means to constantly monitor the state of a system even in real-time applications.