Hong Liu

The primary concerns for individuals using lithium-ion batteries (LIBs) are aging and thermal runaway (TR). This paper focuses on the thermal runaway propagation (TRP) of cycling aged LIB modules. The impacts of state of charge (SOC), state of health, and cyclic aging temperature on TRP in LIB modules are investigated. The analysis includes parameters such as temperature, voltage, and mass of the modules during TRP. It was found that as SOC increases, the maximum increase in temperature and maximum temperature rate of the modules increased, as did the total mass loss and smoke emissions. The average heat transfer between adjacent cells was higher for the lower SOC. Cycle aging reduces the thermal stability of LIBs, leading to a lower maximum temperature and maximum temperature rate, as well as a larger mass loss compared with fresh battery modules. Regarding aging temperature, low-temperature aging reduces the total duration of TRP compared with room temperature, but it increases the maximum temperature rate and causes greater mass loss. Aging also increases the average heat transfer between adjacent cells.

To alleviate the fire hazard of epoxy resin (EP), layered ammonium vanadium oxalate-phosphate (AVOPh) with the structural formula of (NH₄)₂[VO(HPO₄)]₂(C₂O₄)·5H₂O is synthesized using the hydrothermal method and mixed into an EP matrix to prepare EP/AVOPh composites. The thermogravimetric analysis (TGA) results show that AVOPh exhibits a similar thermal decomposition temperature to EP, which is suitable for flame retardancy for EP. The incorporation of AVOPh nanosheets greatly improves the thermal stability and residual yield of EP/AVOPh composites at high temperatures. The residue of pure EP is 15.3% at 700 °C. In comparison, the residue of EP/AVOPh composites is increased to 23.0% with 8 wt% AVOPh loading. Simultaneously, EP/6 wt% AVOPh composites reach UL-94 V1 rating (t₁ + t₂ =16 s) and LOI value of 32.8%. The improved flame retardancy of EP/ AVOPh composites is also proven by the cone calorimeter test (CCT). The results of CCT of EP/8 wt% AVOPh composites show that the peak heat release rate (PHHR), total smoke production (TSP), peak of CO production (PCOP), and peak of CO₂ production (PCO₂P) decrease by 32.7%, 20.4%, 37.1%, and 33.3% compared with those of EP, respectively. This can be attributed to the lamellar barrier, gas phase quenching effect of phosphorus-containing volatiles, the catalytic charring effect of transition metal vanadium, and the synergistic decomposition of oxalic acid structure and charring effect of phosphorus phase, which can insulate heat and inhibit smoke release. Based on the experimental data, AVOPh is expected to serve as a new high-efficiency flame retardant for EP.