Agil Nabizade

The subject of study in this article is a method for industrial equipment vibration diagnostics that uses discrete Fourier transform and Allan variance to increase precision and accuracy of industrial equipment vibration diagnostics processes. We propose IoT-oriented solutions based on smart sensors. The primary objectives include validating the practicality of employing platform-oriented technologies for vibro-diagnostics of industrial equipment, creating software and hardware solutions for the IoT platform, and assessing measurement accuracy and precision through the analysis of measurement results in both time and frequency domains. The IoT system architecture for industrial equipment vibration diagnostics consists of three levels. At the autonomous sensor level, vibration acceleration indicators are obtained and transmitted via a BLE digital wireless data transmission channel to the second level, the hub, which is based on a BeagleBone single-board microcomputer. The computing power of BeagleBone is sufficient to work with artificial intelligence algorithms. At the third level of the server platform, the tasks of diagnosing and predicting the state of the equipment are solved, for which the Dictionary Learning algorithm implemented in the Python programming language is used. The verification of the accuracy and precision of the vibration diagnostics system was carried out on the developed stand. A comparison of the expected and measured results in the frequency and time domains confirms the correct operation of the entire system.

The subject of study in the article is the method of industrial equipment vibration diagnostics using Allan variance. The goal is to increase the precision and accuracy of industrial equipment's vibration diagnostics processes by developing and implementing IoT-oriented solutions based on intelligent sensors and actuators per the IEEE 1451.0-2007 standard. Tasks: justify the feasibility of using platform-oriented technologies for vibration diagnostics of industrial equipment and choose a cloud service for the implementation of the platform; develop software and hardware solutions of the IoT platform for vibration diagnostics of industrial equipment; calibrate the vibration diagnostics system and check the measurement precision and accuracy. The methods used are the microservice approach, multilevel architecture, and assessing equipment state-based Allan variance. We obtained the following results. The architecture of the IoT system for vibration diagnostics of industrial equipment developed and presented in the article is three-level. The level of autonomous sensors provides readings of vibration acceleration indicators and transmits data to the Hub level, which is implemented based on a BeagleBone single-board microcomputer through the BLE digital wireless data transmission channel. BeagleBone computing power provides work with artificial intelligence algorithms. At the third level of the server platform, the tasks of diagnosing and predicting the condition of the equipment are solved, for which the Dictionary Learning algorithm implemented in the Python programming language is applied. Verifying the accelerometer calibration method for vibration diagnostics of industrial equipment was performed using a unique stand. Correct operation of the entire system is confirmed by the coincidence of expected and measured results. In the next step, we plan the development of additional microservices that will provide the possibility of using time series analysis methods and modern artificial intelligence technologies for complex diagnostics and forecasting of the equipment state.