Gonzalo Murillo-Ciordia

Fiber-reinforced polymer composites (FRPCs) are increasingly used in construction due to their high performance and low environmental footprint. However, their widespread adoption has raised concerns over end-of-life management, particularly under European regulations mandating high recycling rates for construction and demolition waste (CDW). This study evaluates different systems for the chemical recycling of FRPCs through microwave (MW)-assisted solvolysis using green solvents, including deep eutectic solvents (DESs) and biobased acetic acid. The process targets thermoset resin depolymerization while preserving fiber integrity, operating at reduced temperatures (≤230 °C) and lower energy demand than conventional techniques, such as pyrolysis. A systematic experimental design was applied to CDW-derived polyester composites and extended to industrial epoxy and vinyl ester composites. Among the tested solvents, glacial acetic acid + ZnCl₂ (5 wt.%), achieved the highest degradation efficiency, exceeding 94% in small-scale trials and maintaining over 78% upon upscaling. Recovered fibers showed moderate property retention, with tensile strength and elongation losses of ~30% and ~45% for infusion-based epoxy composites, while those from pultrusion-based epoxy composites exhibited 16–19% and retained similar properties to the virgin material, respectively. The method facilitates fiber recovery with limited degradation and aligns with circular economy principles through solvent reuse and minimizing environmental impact.

In this study, the integration of microwave-assisted technology into fixed-bed configuration processes is explored aiming to characterize and address its challenges with a customized multimodal microwave cavity. This research focuses on evaluating the uncertainty in contactless temperature measurement methods as spectral thermographic cameras and infrared pyrometers, microwave heating performance, and the thermal homogeneity within fixed beds containing microwave–susceptor materials, including the temperature-dependent dielectric characterization of such materials, having different geometry and size (from 120 to 5000 microns). The thermal inhomogeneities along different bed configurations were quantified, assessing the most appropriate fixed-bed arrangement and size limitation at the employed irradiation frequency (2.45 GHz) to tackle microwave-assisted gas–solid chemical conversions. An increased temperature heterogeneity along the axial profile was found for finer susceptor particles, while the higher microwave susceptibility of coarser grades led to increased temperature gradients, ΔT > 300 °C. Moreover, results evidenced that the temperature measurement on the fixed-bed quartz reactor surface by a punctual infrared pyrometer entails a major error regarding the real temperature on the microwave susceptor surface within the tubular quartz reactor (up to 230% deviation). The experimental findings pave the way to assess the characteristics that microwave susceptors and fixed beds must perform to minimize thermal inhomogeneities and optimize the microwave-assisted coupling with solid–gas-phase reactor design and process upscaling using such multimode cavities.

In this work a new design concept in the field of microwave heating assisted chemical reactors is proposed focusing on two main innovations. The first one consists in combining the resonant cavity and the vessel in the same volume, improving the durability of the system by using a metallic material for the vessel. The second consists of integrating antennas as applicator ports for energy transmission from the magnetron into the cavity, instead of waveguides, allowing greater design flexibility in terms of cavity and system dimensions. In this work, a microwave reactor with four electromagnetic energy emitting antennas is optimized. This innovation is evaluated by means of a simulation model that solves the finite element method (FEM) using the commercial software COMSOL Multiphysics coupling radio frequency and heat transfer physics. Within this work, simulations have demonstrated the microwave heating process in the configured chemical reactor where the implementation of standard waveguides would not be possible due to the incompatible size required in the selected diameter dimension for 106 litres. Therefore, the results achieved lay the foundation for the construction of a microwave reactor intended to drive the industrial process of chemical recycling of polymers on a large industrial scale.

The growing quantities of plastic waste have raised environmental concerns, with almost a quarter of disposed plastics being sent to landfill. This has motivated research efforts into various recycling technologies to ease dependence on fossil resources, increasing circularity. Irradiation of various kinds, such as electron beam, beta and gamma rays, has been studied in the past as a way of revamping end-of-life polymer properties. The present work focuses on the effects of gamma radiation on the processability of new and recycled polymers, which is intimately linked with their rheological properties. In this study, both virgin and recycled polymers were irradiated under different radiation doses and the effects of the radiation on their viscosity assessed and compared. Results were analyzed making use of different theoretical relationships, and the causes of the changes in rheology were investigated by means of various characterization techniques, such as GPC, FTIR, EPR and DSC. Finally, the rheological curves of all samples were fitted to the Ostwald–de Waele relationship and the dependence of its parameters on the absorbed dose fitted to a function.