Roland Fürstenberg

A practical and representative sampling method for microbiological examination of the slaughter process is useful for identifying abattoir-specific risk factors within the pig slaughter line. The aim of this study was to examine the suitability of an agar contact method (ACM), where the agar was homogenized before the microbiological processing, in comparison with the wet-dry double swabbing method (WDSM) for quantitative determination of total viable counts (TVC) on pig skin surfaces. In our experimental trial, pig skin pieces were artificially contaminated at 2 levels (3 log and 7 log cfu/ml) with a suspension of bacteria species commonly found on pig skin and cultivated in vitro. Within our field trial, pig carcasses were investigated at pre-chilling in an abattoir under standard processing conditions. For both sampling methods, TVC was determined, and statistical equivalence tests were calculated. Linear regression models showed the similarity of the sampling methods, with coefficient of determination (R²) > 90% and slope parameters of nearly 1 for both trials separately. Statistically significant equivalence between the 2 sampling methods was proven in both trials (with p < 0.0001 within an equivalence range of ± 0.5 log cfu/ml, respectively). The field trial revealed TVC on carcass surfaces sometimes at or below the lower detection limit for the ACM, while TVC from all carcasses were able to be determined by WDSM. Overall, low contamination levels were less reliably detectable by ACM than by WDSM. The ACM can be seen as an additional and suitable sampling procedure for pig skin and can contribute to the identification of abattoir specific risk factors for investigations of the hygienic status at process stages along the pig slaughter line.

The water distribution system in the lairage pens of abattoirs could act as a route of contamination for produced meat. In this study, biofilm formation and the occurrence of specific pathogens in drinking equipment was investigated in different lairage pens in a German commercial pig abattoir. Samples of the water and the drinkers in different locations were microbiologically cultivated and examined. After new drinking equipment had been installed for one month, three months and five years, biofilm formation was detectable, and retrograde growth from the nipple drinkers was seen up to the connection with the main water distribution system. In particular, Enterobacteriaceae and Pseudomonas spp. were found in all samplings of the nipple drinkers. Zoonotic pathogens, Salmonella, pathogenic Yersinia enterocolitica and methicillin-resistant Staphylococcus aureus, were also isolated from the nipple drinkers, while Listeria monocytogenes was not detected via microbial cultivation methods in any of the samples. Since the pigs take the contaminated nipple drinkers into their mouths to drink, or drink contaminated water containing the pathogens, transmission and even infection of the pigs in the lairage can be assumed. This could consequently lead to contamination or cross-contamination of the meat during slaughter and processing and to a public health risk.

Examinations of total viable counts (TVCs) and Salmonella spp. on the skin of individual pigs during the slaughter process are useful to identify abattoir-specific risk factors for (cross-)contamination. At seven process stages (lairage to before chilling), pigs were bacteriologically investigated by repeatedly sampling the same animals using the agar contact method. The mean TVC of all pigs increased significantly at the first three tested process stages (mean count, after delivery: 5.70 log cfu/cm², after showering: 6.27 log cfu/cm², after stunning: 6.48 log cfu/cm²). Significant mean TVC reductions occurred after scalding/dehairing (mean count: 3.71 log cfu/cm²), after singeing/flaming (2.70 log cfu/cm²), and after evisceration (2.44 log cfu/cm²) compared with the respective preceding process stages. At the end of the slaughter line and before chilling, the mean TVC was 2.33 log cfu/cm², showing that the slaughter process reduced contamination significantly. The slaughter process effectively reduced even very high levels of incoming TVCs, since at the individual animal level, at the end of the slaughter process, there was no difference in the TVCs of animals with initially high and initially low TVCs. Additionally, 12 Salmonella spp. isolates were recovered from 12 different pigs, but only until the stage after scalding/dehairing. Overall, the agar contact method used is valuable for detecting hygiene deficiencies at slaughter, and is animal-equitable, practical, and suitable for use on live animals.