Junjie Xiong

A 2014Al matrix composite reinforced with 0.8 wt.% graphene nanoplatelets (GNPs) was prepared by pre-dispersion and ultrasonic melt casting. Subsequently, the as-cast 2014Al-GNP composite was subjected to hot extrusion under different parameters, followed by a comparative analysis of the microstructure and properties of the various alloys. Microstructure and phase composition of the prepared samples were characterized using OM, SEM, EDS, EBSD and TEM inspections. The results indicate that the addition of GNPs effectively promoted the refinement of the as-cast matrix alloy microstructure, while hot extrusion with appropriate parameters further refined the microstructure of the as-cast matrix alloy. At an extrusion ratio of 16, the Al₂Cu, Al₂CuMg, and GNPs in the microstructure displayed a band-like distribution along the extrusion direction, with reduced size and enhanced uniformity. Concurrently, the dislocation density and Kernel Average Misorientation (KAM) values of the composite increased significantly, dynamic recrystallization intensified, and the texture was further enhanced. The tensile strength reached 572.1 MPa, hardness was 369.6 HV, and elongation was 11.9%, representing improvements of 89.0%, 92.0%, and 142.9%, respectively, compared to the as-cast matrix alloy. Fracture surface analysis exhibited brittle fracture characteristics in the matrix alloy, while the extruded composite with optimal parameters displayed distinct ductile fracture features. In the extruded aluminum matrix composite, the interface between GNPs and the matrix was clean, with mutual diffusion of Al and C atoms, achieving an excellent interfacial bonding state. The significant enhancement in mechanical properties of the extruded alloy was primarily attributed to grain refinement strengthening, dislocation strengthening, and load transfer strengthening by GNPs.

A380-Yb (Ytterbium) alloy was prepared by the ultrasonic melting casting method, and effects of hot extrusion on the microstructure and wear properties of the alloy were studied. The results indicate that the addition of rare earth Yb can refine the microstructure of the matrix alloy. After hot extrusion (extrusion ratio of 22.56) of the as-cast A380-Yb alloy, the secondary phase in its microstructure was further refined and the distribution became more uniform. EBSD (electron backscatter diffraction) organizational analysis shows that the average GND (geometrically necessary dislocation) density of extruded rare earth aluminum alloy is significantly increased, by 16.5 times that of the cast matrix alloy. In addition, there are a large number of grains parallel to the orientation and orientation in the extrusion direction. The alloy undergoes dynamic recrystallization during hot extrusion, and the proportion of small-angle grain boundaries is significantly reduced. Under the same friction and wear conditions, the wear rate and average friction and wear coefficient of the extruded rare earth aluminum alloy are relatively small, reduced by 53.8% and 42.6%, respectively, compared to the cast matrix alloy. Its wear mechanism is mainly abrasive wear and slight plastic deformation. In addition, the study also found that under fixed other wear conditions, as the friction speed increases, the wear rate of the extruded rare earth aluminum alloy shows a trend of first decreasing and then increasing. However, with the increase in load, its wear rate gradually increases, and the change in wear morphology is consistent with the trend of wear rate. When the wear rate is high, the wear mechanism of the extruded aluminum alloy is mainly delamination wear and adhesive wear, and is sometimes accompanied by severe plastic deformation. When the wear rate is low, its wear mechanism is mainly abrasive wear.

This study investigates the impact of varying extrusion ratios on the microstructure and mechanical properties of AlSiCuFeMnYb alloy. Following hot extrusion, significant enhancements are observed in the microstructure of the cast rare earth aluminium alloy. Within the cross-sectional microstructure, the α-Al phase is reduced in size, and its dendritic morphology is eliminated. The morphology of the eutectic Si phase transitions from long strips to short rods, fine fibres, or granular forms. Similarly, the Fe-rich phase changes from a coarse skeletal and flat noodle shape to small strips and short skeletal forms resembling Chinese characters. The CuAl₂ phase evolves from large blocks to smaller blocks and granular forms, while the Yb (Ytterbium)-rich rare earth phase shifts from large blocks to smaller, more uniformly distributed blocks. In the longitudinal section, the structure aligns into strips along the extrusion direction, with the spacing between these strips decreasing as the extrusion ratio increases. At an extrusion ratio of 22.56, the alloy demonstrates superior mechanical properties with a tensile strength of 325.50 MPa, a yield strength of 254.44 MPa, a hardness of 143.90 HV, and an elongation of 15.47%. These represent improvements of 27.8%, 36.5%, 38.9%, and 236.4%, respectively, compared with the as-cast rare earth alloy. In addition, the fracture surface of the extruded rare earth alloy exhibits obvious ductile fracture characteristics. Additionally, the alloy undergoes dynamic recrystallisation and dislocation entanglement during hot extrusion. The emergence of a twinned Si phase and a dynamically precipitated nanoscale CuAl₂ phase are critical for enhancing deformation strengthening, modification strengthening, and dynamic precipitation strengthening of the extruded alloys.