Jing Huang

The 2011 Fukushima accident highlighted the vulnerability of traditional Zr alloy fuel cladding under loss-of-coolant accident (LOCA) conditions, prompting the development of accident-tolerant fuel (ATF) systems. A promising near-term solution involves depositing protective coatings on existing Zr alloy cladding. Among various deposition techniques, cold spray technology has emerged as one of the leading methods due to its solid-state, low-temperature process, which minimises thermal degradation and allows for the deposition of a wide range of high-performance materials. This review provides a comprehensive examination of recent advances in cold-sprayed coatings for ATF cladding, beginning with an overview of the fundamentals of cold spray technology and its specific advantages for nuclear applications. The core of the review critically analyses three primary coating systems: Cr, FeCrAl alloys, and MAX phase composites, with a particular focus on Cr coatings, as they have been more extensively studied compared to the other two material systems. Key coating properties, including microstructure of the coating-substrate interface, mechanical properties, thermal conductivity, oxidation resistance, irradiation tolerance, and performance under normal operation and simulated LOCA conditions, are discussed in detail, with particular emphasis on the potential of cold-sprayed Cr coatings to enhance Zr alloy cladding. Cr coatings demonstrate significant improvements in oxidation resistance and irradiation stability, but also face challenges such as high-temperature interfacial reactions. To address these issues, promising solutions, such as diffusion-barrier bilayer systems, are being explored. Additionally, the review discusses FeCrAl and MAX phase composite coatings, highlighting their promising long-term performance under extreme conditions. The review concludes with recommendations for further research to optimise cold spray processes and ensure the robustness of coatings in operational reactor environments.

Composite plates comprising a blend of rare earth neodymium-(Nd) doped M-type barium ferrite (BaM) with CNTs (carbon nanotubes) and polyethylene WERE synthesized through a self-propagating reaction and hot-pressing treatment. The plates’ microscopic characteristics were analyzed utilizing X-ray diffraction (XRD), Fourier transform infrared spectrophotometry (FTIR), thermo–gravimetric analysis (TGA), Raman, and scanning electron microscopy (SEM) analytical techniques. Their microwave absorption performance within the frequency range of 8.2 to 18 GHz was assessed using a vector network analyzer. It showed that CNTs formed a conductive network on the surface of the Nd-BaM absorber, significantly enhancing absorption performance and widening the absorption bandwidth. Furthermore, dielectric polarization relaxation was investigated using the Debye theory, analyzing the Cole–Cole semicircle. It was observed that the sample exhibiting the best absorbing performance displayed the most semicircles, indicating that the dielectric polarization relaxation phenomenon can increase the dielectric relaxation loss of the sample. These findings provide valuable data support for the lightweight preparation of BaM-based absorbing materials.