Han Wang

Precision and non-damaging harvesting is a key direction for the development of mechanized fruit harvesting technologies. Blueberries, with their soft texture and delicate skin, present significant challenges for achieving precise and non-damaging mechanical harvesting. This paper proposes an intelligent recognition and prediction method based on machine vision. The method uses image recognition technology to extract the physical characteristics of blueberries, such as diameter and thickness, and estimates fruit hardness in real-time through a predictive model. The gripping force of the mechanical claw is dynamically adjusted to ensure non-destructive harvesting. Firstly, a chimpanzee optimization algorithm (ChOA) was used to optimize a prediction model that established a mapping relationship between fruit diameter, thickness, weight, and fruit hardness. The radial basis network optimized by the chimpanzee optimization algorithm (ChOA-RBF) model was compared with a non-optimized model, and the results showed that the ChOA-RBF prediction model has significant advantages in predicting fruit hardness. Next, an orthogonal experiment further verified the model, showing that the prediction error between the model’s values and actual values was less than 5%. Additionally, considering practical applications, a simple and efficient two-parameter method was proposed, removing the weight parameter and predicting fruit hardness using only diameter and thickness. Although the two-parameter method increases the prediction error by 0.36% compared to the three-parameter method, it reduces the number of convergence steps by 71 and shortens the computation time by one-third, significantly improving iteration speed. Finally, further crushing experiments showed that using the two-parameter method for hardness prediction through parameter extraction via visual recognition resulted in a relative error of less than 8%, with an average relative error of 3.91%. The error falls within the acceptable range for the safety factor design. This method provides a novel solution for the non-damaging mechanized harvesting of soft fruits.

In China, most blueberry varieties are characterized by tightly clustered fruits, which pose challenges for achieving precise and non-destructive automated harvesting. This complexity limits the design of robots for this task. Therefore, this paper proposes adding a jetting step during harvesting to separate fruit clusters and increase the operational space for mechanical claws. First, a combined approach of flow field analysis and pressure-sensitive experiments was employed to establish design criteria for the number, diameter, and inclination angle parameters of two types of nozzles: flat tip and round tip. Furthermore, fruit was introduced, and a fluid–structure coupling method was employed to calculate the deformation of fruit stems. Simultaneously, a mechanical analysis was conducted to quantify the relationship between jet characteristics and separation gaps. Simulation and pressure-sensitive experiments show that as the number of holes increases and their diameter decreases, the nozzle’s convergence becomes stronger. The greater the inclination angle of the circular nozzle holes, the more the gas diverges. The analysis of the output characteristics of the working section indicates that the 8-hole 40° round nozzle is the optimal solution. At an air compressor working pressure of 0.5 MPa, force analysis and simulation results both show that it can increase the picking space for the mechanical claw by about 5–7 mm without damaging the blueberries in the jet area. The final field experiments show that the mean distance for Type I (mature fruit) is 5.41 mm, for Type II (red fruit) is 6.42 mm, and for Type III (green fruit) is 5.43 mm. The short and curved stems of the green fruit are less effective, but the minimum distance of 4.71 mm is greater than the claw wall thickness, meeting the design requirements.