Sylwia Makowska

This work aimed to synthesize rigid polyurethane foams with improved functional properties through modification with the addition of cellulose in the form of straw: unmodified, silanized, and silanized with the addition of fumed silica. The prepared rigid polyurethane foams contained 0.5; 1; and 3 parts by weight of the modifier about the weight of the polyol used. As part of the work, a number of tests were carried out to determine the impact of the modifiers used on the reaction kinetics and on the functional properties of rigid polyurethane foams. Silanization improved thermal stability and interfacial compatibility, while silica further enhanced porosity and surface activity. The optimal properties were obtained at low loadings: 0.5 wt.% provided the best mechanical strength, and 1 wt.% yielded the most uniform cell morphology and density. Higher contents increased porosity, reduced strength, and lowered water resistance. Dynamic mechanical analysis confirmed predominantly elastic behavior, with silica-modified fillers offering the most stable thermomechanical response. Overall, even small amounts of modified straw enhanced mechanical, structural, and water-resistant properties, demonstrating its potential as a sustainable and cost-effective biofiller for eco-friendly polyurethane foams.

Recently, the development of composite materials from agricultural and forestry waste has become an attractive area of research. The use of bio-waste is beneficial for economic and environmental reasons, adapting it to cost effectiveness and environmental sustainability. In the presented study, the possibility of using hazelnut shell (HS) and hydrotalcite (HT) mineral filler was investigated. The effects of fillers in the amount of 10 wt.% on selected properties of polyurethane composites, such as rheological properties (dynamic viscosity, processing times), mechanical properties (compressive strength, flexural strength, hardness), insulating properties (thermal conductivity), and flame-retardant properties (e.g., ignition time, limiting oxygen index, peak heat release), were investigated. Polyurethane foams containing fillers have been shown to have better performance properties compared to unmodified polyurethane foams. For example, the addition of 10 wt% of hydrotalcite filler leads to PU composite foams with improved compression strength (improvement by ~20%), higher flexural strength (increase of ~38%), and comparable thermal conductivity (0.03055 W m^–1 K^–1 at 20 °C). Moreover, the incorporation of organic fillers has a positive effect on the fire resistance of PU materials. For example, the results from the cone calorimeter test showed that the incorporation of 10 wt% of hydrotalcite filler significantly reduced the peak of the heat release rate (pHRR) by ca. 30% compared with that of unmodified PU foam, and increased the value of the limiting oxygen index from 19.8% to 21.7%.

Recently, the influence of the concept of environmental sustainability has increased, which includes environmentally friendly measures related to reducing the consumption of petrochemical fuels and converting post-production feedstocks into raw materials for the synthesis of polymeric materials, the addition of which would improve the performance of the final product. In this regard, the development of bio-based polyurethane foams can be carried out by, among other things, modifying polyurethane foams with vegetable or waste fillers. This paper investigates the possibility of using walnut shells (WS) and the mineral fillers vermiculite (V) and perlite (P) as a flame retardant to increase fire safety and thermal stability at higher temperatures. The effects of the fillers in amounts of 10 wt.% on selected properties of the polyurethane composites, such as rheological properties (dynamic viscosity and processing times), mechanical properties (compressive strength, flexural strength, and hardness), insulating properties (thermal conductivity), and flame retardant properties (e.g., ignition time, limiting oxygen index, and peak heat release) were investigated. It has been shown that polyurethane foams containing fillers have better performance properties compared to unmodified polyurethane foams.