Taotao Meng

Cellulosic materials offer sustainable advantages for building energy conservation. However, their development has been hindered by reduced thermal performance, often caused by structural collapse during the transition from solution to solid. Inspired by natural goose down, a bio‐based, lightweight insulation foam derived from agricultural waste straw is presented. Through in situ synthesis, bio‐silica fibers with branched structures capable of supporting hollow silica microspheres are fabricated. After steam‐mediated processing, the resulting foam exhibit low density (95 mg cm⁻³), high porosity (95.5%), low thermal conductivity (0.03 ± 0.003 W mK⁻¹), and a cyclic compressive strength of 90 kPa at 50% strain. Owing to the synergistic microstructure formed by branched bio‐fibers and hollow silica spheres, the bio‐silica foam exhibit outstanding thermal insulation performance relative to other bio‐based foams prepared by ambient drying. A passivated insulation panel is further developed by incorporating this material as the core component, achieving a thermal conductivity of 0.0275 W mk⁻¹ and flexural strength of 6.85 MPa. The panel demonstrated durability with stable thermal performance throughout a 60‐day outdoor test. Moreover, the bio‐silica foam shows a carbon footprint of 7.50 kgCO₂ kg⁻¹ at 70.2 wt.% silica, highlighting its promise as a sustainable insulation solution for green buildings.

Biogenic-based foam, renowned for its sustainable and eco-friendly properties, is emerging as a promising thermal insulating material with the potential to significantly enhance energy efficiency and sustainability in building applications. However, its relatively high thermal conductivity, large-pore configurations, and energy-intensive manufacturing processes hinder its widespread use. Here, we report on the scalable, one-pot synthesis of biogenic foams achieved by integrating recycled paper pulp and in situ nanoporous silica formation, resulting in a hierarchical structure comprising both micropores and nanopores. Ambient solvent-exchange drying can preserve the pore structure by reducing the capillary forces during the drying process. The resulting flame-retardant and hydrophobic foam exhibits low density (0.110 g/cm³), ideal porosity (70.69%), excellent thermal conductivity (0.033 W/(m·K)), and impressive compressive strength (1.48 MPa at 80% strain). This recyclable biogenic foam, with its hierarchical pore structure and environmental durability, shows great potential for energy-efficient building applications.

Superinsulation aerogels are characterized by low tensile strength and brittleness due to their high porosity. To address these limitations, multiscale architectural design inspired by nacre can be employed. This materials design approach offers a promising strategy for enhancing the mechanical strength of aerogel thermal insulation. In this study, we present nacre-inspired multilayer cellulose-silica aerogel configurations. The cellulose "brick" network imparts structural strength to effectively redistribute energy, while the nanoporous "mortar" silica blocks heat transfer, maintaining insulation and fire retardance. The multilayer composites, with a layering configuration of five cellulose layers with four silica layers (5 + 4) and a cellulose layer thickness of 1.42 mm, exhibit a thermal conductivity of 31.3 mW/(m·K), a flexural modulus of 505 MPa, and an impact strength of 7.33 kJ/m². The hydrophobic composite shows a water contact angle of 127°, enhanced soundproofing with a 27% noise reduction, and a carbon footprint of 0.49 kgCO₂eq/kg. The multilayer cellulose-silica aerogel design provides a robust, eco-friendly thermal insulation solution for green building applications.