Jahir Ramos

The use of seawater in mineral processing poses significant challenges for solid–liquid separation, including polymer chain contraction, accelerated coagulation, and brittle aggregate formation. This study evaluates the impact of fractional dosing of anionic polyacrylamide (PAM) on the formation, structure, and sedimentation performance of flocs in quartz-kaolinite suspensions prepared in seawater. Four dosing schemes (1, 2, 3, and 4 pulses) were analyzed, maintaining a total dose of 15 g/t and flocculation times of 75, 90, and 105 s. Sedimentation assays, kinetic monitoring using FBRM, size distributions, fractal dimensions, and bulk density were integrated to characterize the aggregation process. The results show that all fractional strategies outperform single-pulse dosing, with the three-pulse scheme (0–30–60 s) standing out, achieving the highest settling rates, the most significant fines reduction, and the best structural robustness. FBRM kinetics reveal stepped growth, less shear breakage, and more stable maturation when polymer addition is divided temporally. Consistently, fractal dimension and aggregate density reach their maximum values after three 90 s pulses, indicating more compact, less porous structures. Zeta potential analysis confirms a strong polymer-particle interaction in kaolinite under high salinity. The superior performance of the multi-pulse strategy is explained by the progressive availability of active polymer segments during aggregate formation and maturation. Each pulse is incorporated into a partially structured suspension, in which unoccupied mineral surfaces and flocs from the early stages of consolidation still exist. This staggered adsorption avoids local overdosing associated with flash injections, improves bridging efficiency, reduces brittle aggregate formation, and promotes more uniform restructuring.

This study evaluated the combined effect of a cationic coagulant (Magnafloc 1727^®) and a high molecular weight anionic flocculant (SNF 604^®) on the settling properties, aggregate structure, and rheological behavior of synthetic tailings suspensions composed of kaolinite and quartz in industrial water at pH 11. Settling tests, focused beam reflectance measurement (FBRM), zeta potential measurement, and rheological characterization were used to analyze the system’s performance under different coagulant dosages (0–150 g/t), while keeping the flocculant dosage constant (20 g/t). The results indicated that the coagulant favored surface charge neutralization, shifting the zeta potential from −13.2 mV to +4.0 mV. This resulted in larger, more efficient flocs capturing fines, with a 46% turbidity reduction. FBRM analysis revealed a significant increase in aggregate size and a slight decrease in fractal dimension (from 2.35 to 2.20), consistent with larger volume structures and lower bulk density. Rheologically, a substantial increase in yield stress was observed, especially in 50 wt% suspensions, suggesting the development of a continuous flocculated network with greater mechanical strength. These findings highlight the importance of sequential chemical conditioning in clayey tailings and its impact on clarification efficiency and water recovery under alkaline conditions representative of industrial mining processes.

This study analyzes the behavior of sodium polyacrylate (NaPA) as a rheological modifier for clay-based tailings. Special emphasis is placed on the impact of calcium and magnesium ions in industrial water, which are analyzed through rheograms, zeta potential measurements, and molecular dynamics simulations. The results are interpreted as electrostatic interactions, steric phenomena, and cation solvation. This interpretation integrates experimental studies with microscopic analyses, employing molecular dynamics simulations to elucidate the underlying mechanisms. In all cases, a decrease in the yield stress of synthetic slurries is observed as the dosing of NaPA increases due to greater repulsion between tailings particles through an increase in electrostatic repulsion and larger steric forces that hinder agglomeration. However, efficiency is reduced in the presence of divalent cations as zeta potential measurements suggest a reduction in the electrical charges of the particles and the polymer, making its application more challenging. The differences obtained in the presence of calcium compared to magnesium are explained in terms of the solvation of these ions and their impact on the polymer conformation in solution and adsorption on the mineral surfaces. This explanation is reinforced by molecular dynamics studies, which indicate that polymer adsorption on minerals depends on the type of mineral and type of ion. Particularly for quartz, the highest adsorption of NaPA occurs in the presence of calcium, whereas for a kaolinite surface, the highest polymer adsorption is obtained in the presence of magnesium. The competitive effect of these phenomena leads to the rheological behavior of the tailings being dominated by the effects originating in the clay.