Matúš Gavalec

Extending the service life of nuclear power plant components beyond their originally designed operational period requires a detailed understanding of the microstructural stability of the materials used. This study focuses on low-temperature precipitation in the austenitic stainless steel 08CH18N10T, which is employed in the main circulation piping of pressurized water reactors. During long-term operation in the temperature range of 100–320 °C, secondary phases such as M₂₃C₆ carbides and intermetallic phase sigma (σ) can precipitate, which can lead to local chromium depletion at grain boundaries, subsequent sensitization of the steel, and susceptibility to intergranular corrosion. The research includes the analysis of samples taken from the decommissioned V1 unit of the Jaslovské Bohunice Nuclear Power Plant, which has been in operation for 28 years. The samples were subjected to thermal aging under laboratory conditions, with an emphasis on evaluating microstructural changes and their impact on corrosion resistance. Based on the experimental results, it can be concluded that the thermal stability of all tested materials is suitable for the operation of the main circulation piping, as the service temperatures to which the main circulation piping is exposed during operation remain below the activation of precipitation that would lead to sensitization and, consequently, susceptibility to intergranular corrosion. Activation of low-temperature precipitation was observed only at 450 °C, while at temperatures up to 400 °C, the structural stability of the material was confirmed, demonstrating its suitability for operation within the specified temperature range of the nuclear power plants’ main circulation piping.

Final turning, which is a finishing process for obtaining components with specific precise parameters, affects the integrity of the surface and its properties, whether hardness or surface residual stresses. The synergistic effect of these factors affects the susceptibility of the material, to stress corrosion cracking. In this work, 2 types of austenitic stainless steel, namely AISI 304 and AISI 321, were turned. Tool with positive cutting geometry was used for turning. The cutting parameters that varied were the cutting speed (100 and 250 m.min ⁻¹ ) and the tool feed (0.12, 0.2 and 0.3 mm·rev ⁻¹ ). The depth of cut was the same for all turnings (0.8 mm). Subsequently, the prepared samples were exposed in MgCl ₂ solution based on the ASTM G36 for 96 hours. After this time, the samples were analysed using SEM, where the density of surface cracks was monitored. When comparing the crack density, an increase in density was visible for AISI 304 compared to AISI 321. It was shown that with increasing cutting speed, the density of cracks increased significantly, as well as with increasing tool feed. On the cross-sections the depth and length of the cracks were analysed. Crack depth and length increased with increasing feed too.

Austenitic stainless steels (ASSs) are characteristic with a combination of good mechanical and corrosion properties. Therefore, they are used in the primary circuits of nuclear power plants. Under the influence of a corrosive environment containing chloride ions and mechanical loading, the phenomenon of stress corrosion cracking occurs in ASSs. SCC can also be initiated by the surface condition of ASSs. Machining is usually the last stage of production, during which a significant deformed zone with high residual tensile stresses can be created, which can accelerate the initiation of stress corrosion cracking. Research is focused on analyzing the influence of final turning on microstructural changes of the surface-machined layer caused by various turning parameters (e.g.: cutting speed, feed, depth of cut, cutting tool geometry). No significant microstructure changes were observed between the samples by light microscopy, so we focused on transmission electron microscopy (TEM) on thin lamellas prepared using the focus ion beam (FIB) technique. TEM observation confirmed the presence of a deformed zone and a passivation layer. In the case of the sample that was turned with a higher feed and cutting speed, the passivation layer was discontinuous. Such a microstructural change can significantly affect the corrosion resistance of ASS.

The microstructural evolution and mechanical properties of WWER 440 steam generator steel GOST 22K after long-term operation were thoroughly examined in this study. The samples were taken directly from a steam generator using the small punch test method. The uniqueness of these samples lies in the fact that they were real operating materials used in a nuclear power plant with different years of operation. The microstructure was characterized using optical microscopy and transmission electron microscopy supplemented by selective electron diffraction and semi-quantitative chemical microanalysis. It was found that with the prolongation of the operation time of the steam generator, the density of carbides increased slightly, which was reflected in a decrease in the mean distance between particles, but these differences were very small, which indicates the microstructural stability of GOST 22K steel. The stability of this steel was also confirmed by measuring its mechanical properties, which changed only minimally depending on the years of operation. The tensile strength values were in the range of 508 to 579 MPa. In the case of the ductile-to-brittle transition temperature (DBTT), a slight increase was found after 6 years of operation. The DBTT did not change significantly with subsequent operation.