Teresa Paduano

This review summarizes recent research advancements in thermoplastic composites used in Fused Deposition Modeling (FDM) processes. Since its development in 1988, FDM has emerged as one of the primary emerging technologies of Industry 4.0, receiving attention in fields such as industrial manufacturing, automotive, aerospace, and others, particularly for rapid prototyping and customization. The intention is to make available a guideline for 3D printing researchers, analyzing the properties and performance characteristics of different polymers and polymeric composites. The review analysis covers various reinforcing agents, including particles/nanoparticles, short fibers, and long fibers, identifying critical parameters of the FDM process which affect printed part quality, integrity and final geometry. Major attention is devoted to the different techniques employed for composite filament fabrication, mostly for structural elements and parts. An extensive overview of various FDM composites and fiber-reinforced composites by polymer matrices such as PLA, ABS, and PEEK is presented, with their mechanical and thermal properties reported for specific applications. Current challenges and prospective future research directions are also outlined, mainly focusing on the enhancement of material performance and sustainability.

Bio-based polymeric stimuli-responsive materials have attracted increasing interest, especially in the pharmacological and nutraceutical fields. These materials mainly consist of macromolecules capable of conformational and chemical changes in response to external signals. One active molecule mostly used in bio-related areas is lactoferrin (Lf), which is attracting attention due to its beneficial effects (antimicrobial, anti-inflammatory, and anti-carcinogenic) on the human body. Since pH or temperature in the human body can promote Lf degradation, encapsulation in a suitable system is required. A valid solution is to encapsulate the Lf in a polysaccharidic matrix such as alginate (ALG) thanks to its biocompatibility and easy gelation with bivalent cations. This work aims to encapsulate iron-depleted Lf in alginate gel microspheres for stability improvement by ionic cross-linking with Ca²⁺ ions. The obtained particles were characterized in terms of structure, thermal stability, and morphology, and their swelling capability was determined. Release studies were carried out on the freeze-dried particles to investigate the effect of neutral pH 7 and acidic pH 5. At last, the optimization of the loaded system was completed by developing a mathematical model able to predict the swelling behavior of the carrier particle and the subsequent Lf kinetic release over time.