Dandi Zhang

The central adjustment coil of a gasdynamic Electron Cyclotron Resonance (ECR) ion source requires wide-range bipolar current regulation over ±100 A with flat-top stability within 0.1% (1000 ppm) and a current rise time below 4 ms. Conventional fully controlled H-bridge converters operating under hard-switching conditions are unable to satisfy these requirements simultaneously, as the switching loss penalty restricts the control bandwidth and degrades flat-top stability. This paper presents an Asymmetrical Half-Bridge Flyback (AHB-Flyback) converter specifically designed for this application. By incorporating a dedicated resonant branch $L_r$–$C_r$ on the primary side, the converter achieves primary-side Zero-Voltage Switching (ZVS) and secondary-side Zero-Current Switching (ZCS) over the full operating range, enabling 100 kHz operation without incurring the switching losses that would otherwise limit control bandwidth. A decoupled energy management architecture is adopted in which the primary circuit pre-charges an energy storage capacitor during idle intervals, and the coil current is subsequently established through an autonomous capacitor-to-coil discharge, effectively decoupling the peak power demand from the upstream supply network. The operating modes of the flat-top maintenance stage are analyzed through time-domain state equations, yielding an explicit closed-form expression for the Mode 3 duty cycle $D_{T3}$. This expression demonstrates that $D_{T3}$ is determined solely by the switching frequency and circuit parameters, independent of the load current setpoint, which is the fundamental mechanism enabling stable wide-range current regulation without parameter re-tuning. Parameter selection guidelines are derived from this result. Simulation results across the 20–100 A operating range and experimental validation on a scaled prototype confirm flat-top current stability within 1000 ppm and a current rise time of 4 ms, demonstrating the suitability of the proposed converter for precision ECR ion source power supply applications.