Yu Wang

To address the issues of low efficiency, high missed detection rates, and significant interference from environmental lighting in manual inspection of high-speed railway rail surface damage, this paper designs a rail damage detection system based on artificial intelligence (AI) vision technology. In terms of hardware system construction, the system selects a Huarui Technology (iRAYPLE) 6-megapixel high-resolution industrial camera paired with a Microvision low-distortion high-definition industrial fixed-focus lens to ensure clear imaging of minute defect features. In response to the reflective characteristics of the rail surface and complex on-site lighting conditions, a high-density LED ring light source system is specially designed, which employs uniform cold white light irradiation to effectively suppress shadows and highlight defect edges. Building upon this, advanced deep learning algorithms are integrated to process the captured images, enabling the automated identification of rail surface damages such as cracks, spalling, and abrasions. The research demonstrates that through the synergistic optimization of software and hardware, this system effectively overcomes the limitations of traditional detection methods, significantly improving the accuracy and efficiency of rail damage detection, thereby providing reliable intelligent technical support for railway maintenance.

From the point of view of the intelligent operation and maintenance of high-speed train tracks, this paper examines the research status of high-speed train rail damage detection technology in the field of high-speed train track operation and maintenance detection in recent years, summarizes the damage detection methods for high-speed trains, and compares and analyzes different detection technologies and application research results. The analysis results show that the detection methods for high-speed train rail damage mainly focus on the research and application of non-destructive testing technology and methods, as well as testing platform equipment. Detection platforms and equipment include a new type of vortex meter, integrated track recording vehicles, laser rangefinders, thermal sensors, laser vision systems, LiDAR, new ultrasonic detectors, rail detection vehicles, rail detection robots, laser on-board rail detection systems, track recorders, self-moving trolleys, etc. The main research and application methods include electromagnetic detection, optical detection, ultrasonic guided wave detection, acoustic emission detection, ray detection, vortex detection, and vibration detection. In recent years, the most widely studied and applied methods have been rail detection based on LiDAR detection, ultrasonic detection, eddy current detection, and optical detection. The most important optical detection method is machine vision detection. Ultrasonic detection can detect internal damage of the rail. LiDAR detection can detect dirt around the rail and the surface, but the cost of this kind of equipment is very high. And the application cost is also very high. In the future, for high-speed railway rail damage detection, the damage standards must be followed first. In terms of rail geometric parameters, the domestic standard (TB 10754-2018) requires a gauge deviation of ±1 mm, a track direction deviation of 0.3 mm/10 m, and a height deviation of 0.5 mm/10 m, and some indicators are stricter than European standard EN-13848. In terms of damage detection, domestic flaw detection vehicles have achieved millimeter-level accuracy in crack detection in rail heads, rail waists, and other parts, with a damage detection rate of over 85%. The accuracy of identifying track components by the drone detection system is 93.6%, and the identification rate of potential safety hazards is 81.8%. There is a certain gap with international standards, and standards such as EN 13848 have stricter requirements for testing cycles and data storage, especially in quantifying damage detection requirements, real-time damage data, and safety, which will be the key research and development contents and directions in the future.

With the vigorous development of speedy railway technology, steel rails, as an important structural infrastructure in speedy railways, play a crucial role in ensuring the safety of the entire speedy railway operation. A brand-new type of speedy rail inspection robot and its fault detection method are proposed to solve a number of problems, such as the difficulty and low accuracy of real-time online detection of rail defects and damage in speedy railways. The brand-new rail inspection robot is driven by two drive wheels and adopts a standard rail gauge of 1435 mm, which ensures its speedy and smooth operation on the track as well as accurate motion posture information. Firstly, 12 common types of surface damage of the rail head were analyzed and classified into five categories based on their damage characteristics. The motion state of the rail inspection robot under the five types of surface damage of the rail head was analyzed and subjected to kinematic analysis. This study analyzed the relationship between the distinctive types of damage and the motion posture of the robot during the inspection of the five types of damage. Finally, experimental tests were conducted, and it was found that the robot’s motion posture would undergo sudden changes when inspecting distinctive types of injuries; the highest error rate was 3%. The effectiveness of this method was verified through experiments, and the proposed new track detection robot can greatly improve the track detection efficiency of high-speed railways and has specific academic research value and practical application value.