Zheng Zhao

This paper proposes a PI-Dual-STGCN fault diagnosis model based on a SHAP-LLM joint explanation framework to address issues such as the lack of transparency in the diagnostic process of deep learning models and the weak interpretability of diagnostic results. PI-Dual-STGCN enhances the interpretability of graph data by introducing physical constraints and constructs a dual-graph architecture based on physical topology graphs and signal similarity graphs. The experimental results show that the dual-graph complementary architecture enhances diagnostic accuracy to 99.22%. Second, a general-purpose SHAP-LLM explanation framework is designed: Explainable AI (XAI) technology is used to analyze the decision logic of the diagnostic model and generate visual explanations, establishing a hierarchical knowledge base that includes performance metrics, explanation reliability, and fault experience. Retrieval-Augmented Generation (RAG) technology is innovatively combined to integrate model performance and Shapley Additive Explanations (SHAP) reliability assessment through the main report prompt, while the sub-report prompt enables detailed fault analysis and repair decision generation. Finally, experiments demonstrate that this approach avoids the uncertainty of directly using large models for fault diagnosis: we delegate all fault diagnosis tasks and core explainability tasks to more mature deep learning algorithms and XAI technology and only leverage the powerful textual reasoning capabilities of large models to process pre-quantified, fact-based textual information (e.g., model performance metrics, SHAP explanation results). This method enhances diagnostic transparency through XAI-generated visual and quantitative explanations of model decision logic while reducing the risk of large model hallucinations by restricting large models to reasoning over grounded, fact-based textual content rather than direct fault diagnosis, providing verifiable intelligent decision support for industrial fault diagnosis.

Rolling bearings constitute critical rotating components within rolling mill equipment. Production efficiency and the operational safety of the whole mechanical system are directly governed by their operational health state. To address the dual challenges of the over-reliance of conventional diagnostic methods on expert experience and the scarcity of fault samples in industrial scenarios, we propose a virtual–physical data fusion-optimized intelligent fault diagnosis framework. Initially, a dynamics-based digital twin model for rolling bearings is developed by leveraging their geometric symmetry. It is capable of generating comprehensive fault datasets through parametric adjustments of bearing dimensions and operational environments in virtual space. Subsequently, a symmetry-informed architecture is constructed, which integrates multi-scale convolutional neural networks with attention mechanisms and bidirectional gated recurrent units (MCNN-AT-BiGRU). This architecture enables spatiotemporal feature extraction and enhances critical fault characteristics. The experimental results demonstrate 99.5% fault identification accuracy under single operating conditions. It maintains stable performance under low SNR conditions. Furthermore, the framework exhibits superior generalization capability and transferability across the different bearing types.