Jiawang Zhan

The rapid development of transportation infrastructure in challenging geological regions necessitates innovative tunneling methods that balance efficiency, safety, and cost. This study addresses the critical construction bottleneck of large-span soft rock tunnels under high ground stress, where conventional methods often lead to unacceptable delays. Focusing on a 24.53 m span railway tunnel in southwest China, we present the significant engineering application of a “pilot-tunnel-first” method as a strategic solution to stringent schedule pressures. The core innovation lies not only in the adoption of a large 13.2 m wide pilot tunnel but also in a synergistically enhanced support system, featuring elongated bolts (6 m and 12 m) and strengthened steel arches. Numerical simulations and field validation confirmed that this optimized approach achieves a stability comparable to the traditional double-side drift method while dramatically accelerating progress. The successful implementation shortened the construction period by 1.96 months for a key 123 m section, with a manageable cost increase of approximately Chinese Yuan (CNY) 782,000, thereby ensuring the timely opening of the entire tunnel. The primary significance of this research is to provide a proven and practical technical strategy for overcoming similar soft rock tunneling challenges where project timelines are paramount, offering a substantial value for the design and construction of modern infrastructure under complex constraints.