Xing Zhang

The global textile industry, challenged by resource depletion and environmental pollution, urgently requires a shift toward a circular economy. However, recycling efforts remain limited, focusing mainly on conventional fibers and neglecting high-performance materials like aramid. This study addresses the recycling of used firefighting protective clothing-an aramid-rich, high-turnover waste stream typically landfilled or incinerated. Life cycle assessment reveals the significant carbon footprint of its production and disposal, underscoring the need for circular strategies. A systematic recycling framework is established, integrating collection logistics and redesign principles. A graded “three-tier” approach is proposed, enabling direct reuse, yarn regeneration, and non-woven production based on material conditions. High-value products were developed by incorporating firefighting heritage and intangible cultural crafts into the design, supported by digital product passports for traceability. These strategies enhanced market acceptance and emotional value. The work provides a scalable circular solution for high-performance textiles, aiming to extend material life, reduce carbon emissions, and advance sustainable textile management through a novel combination of technical recycling and cultural value addition.

In response to mounting resource and environmental pressures in the textile industry, this study investigates the feasibility of fiber-to-fiber closed-loop recycling for used firefighting protective clothing—a waste stream characterized by material homogeneity and large-scale disposal. Employing a mixed-methods approach combining stakeholder questionnaires, field investigations (n = 3650), and performance testing of retired aramid fabrics, this research systematically evaluates the technical, market, and systemic potential for circular regeneration. Results demonstrate strong multi-stakeholder support (over 89%) and significant consumer willingness to purchase recycled products (81.01–84% across categories), while material tests confirm the retained flame resistance and mechanical properties of the fabrics, enabling high-value applications. By constructing an integrated framework spanning technical, policy, market, and cultural dimensions, and proposing strategies of “targeted recycling” and “value reconstruction,” this work confirms the commercial viability and environmental benefit of recycling firefighting gear. It further offers a transferable model for advancing the circularity of other safety and protective textiles, with key innovations lying in its comprehensive full-chain assessment and the concurrent validation of stakeholder dynamics and material performance.