Bo Rao

State of Health (SOH) estimation of lithium-ion batteries is a critical and challenging requirement in advanced battery management technologies. As an important parameter, battery impedance contains significant electrochemical information that can reflect the state of health of batteries. In this study, a SOH estimation method is proposed based on alternating electrical signals. First, an aging test was carried out using commercial 18650-type batteries. Considering the current uncertainty in practical applications, tests under different discharge conditions were conducted to obtain the capacity and wide frequency band impedance data of each battery throughout its life cycle. Then, important features at specific frequencies were extracted from the impedance data, and an interpretable analysis of the features was performed using the distribution of relaxation times (DRTs). Finally, the impedance features were combined with the Gaussian process regression algorithm in machine learning to estimate and validate the SOH. The results show that using fixed-frequency impedance features can achieve accurate estimation. The average value of the maximum absolute error of each battery under different working conditions can be controlled within 1.59%. With the development of embedded chips and online measurement technology, battery management systems can obtain important impedance features by applying alternating electrical signals within a certain frequency range, thus achieving online estimation of SOH.

Lithium iron phosphate (LiFePO₄, LFP) batteries dominate grid-scale energy storage, yet their cycle life is capped by its capacity fade issues. Conventional failure workflows suffer from redundant tests, high cost, and long turnaround time because the underlying mechanisms remain unclear. Herein, multi-scale characterization coupled with electrochemical tests have been quantitatively established to reveal four synergistic fade modes of LFP: active-Li loss, FePO₄ secondary-phase formation, SEI rupture, and particle fracture. A two-tier “screen–validate” protocol is proposed to accurately and efficiently disclose its mechanism. In the screening tier, capacity, cyclic voltammetry, electrochemical impedance spectroscopy, low-magnification scanning electron microscopy, and snapshot X-ray diffraction (XRD) rapidly flag the most probable failure cause. The validation tier then deploys mechanism-matched in situ/ex situ tools (operando XRD, TEM, XPS, ToF-SIMS, etc.) to build a comprehensive evidence chain of dynamic structural evolution, materials loss tracking, and quantitative proof. The streamlined workflow preserves scientific rigor and reproducibility while cutting analysis time and cost, offering a closed-loop route for fast failure diagnosis and targeted optimization of next-generation LFP batteries.