Optimization of Polymer Extrusion Die Based on Response Surface Method
Open Access
Abstract
A coupled surface response optimization method with a three-dimensional finite volume method is adopted in this study to identify five independent geometric variables of the die interior that provides a design with the lowest velocity variance at the exit of the coat-hanger extrusion die. Two of these five geometric variables represent the manifold dimension while the other three variables represent the die profile. In this method, B-spline fitting with four points was used to represent the die profile. A comparison of the optimized die obtained in our study and the die with a geometry derived by a previous theoretical work shows a 20.07% improvement in the velocity distribution at the exit of the die.Keywords
Funding Information
- Ministry of Education and Science of the Republic of Kazakhstan (AP05134166)
This publication has 16 references indexed in Scilit:
- Polymer melt rheology and flow simulations applied to cast film extrusion die design: An industrial perspectiveAIP Conference Proceedings, 2017
- Nonisothermal comprehensive 3D analysis of polymer melt flow in a coat‐hanger diePolymer Engineering & Science, 2006
- APPROACH OF AN AUTOMATIC EXTRUSION DIE OPTIMIZATIONJournal of Polymer Engineering, 2004
- A comprehensive 3‐D analysis of polymer melt flow in slit extrusion diesAdvances in Polymer Technology, 2004
- Finite element solutions of heat transfer in molten polymer flow in tubes with viscous dissipationInternational Journal of Heat and Mass Transfer, 2003
- Two‐dimensional multilayer coextrusion flow in a flat coat‐hanger die. Part 2: Experiments and theoretical validationPolymer Engineering & Science, 1996
- Three-dimensional modelling of Non-Newtonian fluid flow in a coat-hanger dieKorean Journal of Chemical Engineering, 1995
- The flow distribution of molten polymers in slit dies and coathanger dies through three‐dimensional finite element analysisPolymer Engineering & Science, 1991
- Flat die geometry—A notePolymer Engineering & Science, 1988
- Design of dies for the extrusion of sheets and annular parisons: The distribution problemPolymer Engineering & Science, 1986