Tao Lan

The coupling effect of low temperature and traffic stress significantly affects the fatigue safety of composite bridge decking in alpine regions. The temperature-dependent Paris parameters C and m for the 316L stainless steel + Q420qNH weathering steel composite bridge deck are calibrated in this study using fatigue crack growth measurements on C(T) specimens at 20°C and -40°C. By merging real-bridge traffic flow and temperature time-history data with the co - simulation of ABAQUS-FRANC3D to ascertain the stress intensity factor at the crack tip, a framework for fatigue life prediction is created. The findings demonstrate that the fatigue performance at the weld root is superior to that at the weld toe; the larger the initial crack parameter g, the shorter the fatigue life; the crack growth rate significantly decreases at low temperatures, with Paris parameters showing a decrease in C and an increase in m. According to the integration approach, the bridge deck's expected fatigue life under real-world operating conditions is roughly 34.30 years. For the durability design of bridges in cold climates, this study can serve as a reference.

Environmental factors significantly affect the fatigue performance of weathering steel welded components in high-altitude, low-temperature corrosive environments. This study conducted multi-factor-coupled constant-amplitude fatigue tests on Q500qENH weathering steel V-groove welded joints and built an equivalent finite element model using test data to explore key influencing factors under multi-condition coupling. Results show that stress level most significantly affects fatigue performance, followed by corrosion duration, then ambient temperature, with influences decreasing in turn. Analyzing 18-day cyclic immersion corrosion morphology predicts 21-year outdoor corrosion in plateau regions, providing a reliable method for long-term exposure prediction. Finite element simulations confirm that low temperatures improve slightly corroded specimens’ fatigue performance by 20%, but damage accumulates before optimal service. This study offers key parameters for safe design of high-altitude weathering steel welded components.

A systematic study was conducted on the fatigue performance of Q500qENH weathering steel welded joints under low-temperature conditions of −40 °C in this paper. Low-temperature fatigue tests were conducted on V-groove butt joints and cross-shaped welded joints and S-N curves with a 95% reliability level were obtained. A comparative analysis with the Eurocode 3 reveals that low-temperature conditions lead to a regular increase in the design fatigue strength for both types of welded joints. Fracture surface morphology was examined using scanning electron microscopy, and combined with fracture characteristic analysis, the fatigue fracture mechanisms of welded joints under low-temperature conditions were elucidated. Based on linear elastic fracture mechanics theory, a numerical simulation approach was employed to investigate the fatigue crack propagation behavior of welded joints. The results indicate that introducing an elliptical surface initial crack with a semi-major axis length of 0.4 mm in the model effectively predicts the fatigue life and crack growth patterns of both joint types. A parametric analysis was conducted on key influencing factors, including the initial crack size, initial crack location, and initial crack angle. The results reveal that these factors exert varying degrees of influence on the fatigue life and crack propagation paths of welded joints. Among them, the position of the initial crack along the length direction of the fillet weld has the most significant impact on the fatigue life of cross-shaped welded joints.

The growing use of weathering steel in bridge engineering has highlighted the increasing impact of fatigue damage caused by the combined effects of welding residual stress and vehicular loading. This study investigates the fatigue performance of Q500qENH weathering steel bridge decks by proposing a coupled analysis method for residual stress and fatigue crack growth, utilizing collaborative simulations with Abaqus 2023 and Franc3D 7.0. An interaction model integrating welding-induced residual stress fields and dynamic vehicular loads is developed to systematically examine crack propagation patterns in critical regions, including the weld toes of the top plate and the weld seams of the U-ribs. The results indicate that the crack propagation rate at the top plate weld toe exhibits the most rapid progression, reaching the critical dimension (two-thirds of plate thickness) at 6.98 million cycles, establishing this location as the most vulnerable failure point. Residual stresses significantly amplify the stress amplitude under tension–compression cyclic loading, with life degradation effects showing 48.9% greater severity compared to pure tensile stress conditions. Furthermore, parametric analysis demonstrates that increasing the top plate thickness to 16 mm effectively retards crack propagation, while wheel load pressures exceeding 1.0 MPa induce nonlinear acceleration of life deterioration. Based on these findings, engineering countermeasures including welding defect control, optimized top plate thickness (≥16 mm), and wheel load pressure limitation (≤1.0 MPa) are proposed, providing theoretical support for fatigue-resistant design and maintenance of weathering steel bridge decks.

In high-altitude corrosive environments, weathering steel is widely applied due to its excellent corrosion resistance. However, the welded joint regions, where the chemical composition and microstructure undergo changes, are susceptible to the corrosion-induced degradation of mechanical properties. This study investigates the corrosion–mechanical synergistic degradation behavior of a 16 mm thick Q500 qENH base metal and its V-type and Y-type welded joint specimens. Periodic immersion corrosion tests were conducted to simulate plateau atmospheric conditions, followed by mechanical performance evaluations. Corrosion metrics—including corrosion rate, cross-sectional loss, penetration depth, and corrosion progression speed—were analyzed in relation to mechanical indicators such as the fracture location, yield load, ultimate load, yield strength, and tensile strength at varying exposure durations. The results indicate that the corrosion process exhibits distinct layering, with a two-stage characteristic of rapid initial corrosion followed by slower progression. Welded joints consistently exhibit higher corrosion rates than the base metal, with the rate difference evolving nonlinearly in an “increase–decrease–stabilization” trend. After corrosion, the mechanical performance degradation of welded joint specimens is more severe than that of base metal specimens.

This study examines innovative box-plate prefabricated steel structures, where stiffened steel plates serve as primary load-bearing walls and floors. In contrast to traditional stiffened steel plate walls, which typically exhibit significant hysteresis, pronounced out-of-plane deformation, and rapid stiffness degradation, these advanced systems demonstrate superior performance. A pivotal feature of these structures is the intensive use of welding to connect stiffened steel plates during assembly. This study introduces a novel composite stiffened steel plate wall, addressing concerns of traditional systems, and executes a comprehensive numerical simulation to assess the influence of welding on joint integrity and overall structural performance. It is observed that the height-to-thickness ratio of steel plate walls significantly influences load-bearing capacity, with a lower ratio yielding enhanced capacity. However, the stiffness ratio of ribs is found to have minimal impact. An increase in bolt quantity and density correlates with improved ultimate bearing capacity. Moreover, the adoption of staggered welding techniques bolsters shear strength, though the positioning of welds has negligible influence on this parameter. The number of welded joints moderately affects shear strength, while the size of staggered welding joints is identified as a crucial factor, with larger sizes leading to more pronounced reductions in shear strength. This study highlights the importance of construction details, particularly in welding practices, in the structural integrity and performance of box-plate prefabricated steel structures. The findings offer significant insights for optimizing design and construction methodologies to maximize the load-bearing capacities of these innovative systems.

The main building of Zone II of Zhanjiang Bay Laboratory R&D Building adopts a steel frame–core tube shear wall structure system, with a 53.4 m large-span and heavy-load-transfer truss on the fourth floor. In order to propose the optimal construction and installation scheme for the large-span and heavy-load-transfer truss, the simplified model, single model, and 3D model are utilized to compare Scheme 1 with rigid connection and Scheme 2 with elastic connection and rigid connection. After completing the construction of the underground layer and towers on both sides, in Scheme 1, the fourth-floor transfer truss is directly connected to the towers on both sides in a rigid manner. Subsequently, the support at the bottom of the transfer truss is removed, allowing for layer-by-layer construction. The transfer truss remains rigidly connected to both side towers throughout. On the other hand, in Scheme 2, initially, the transfer truss is connected to both side towers through upper chords and diagonal bars before being constructed upwards until reaching the sixth floor. Once formed as a whole with two floors above using large diagonal tie rods, lower chords of the large-span and heavy-load-transfer truss are then connected with another diagonal bar to establish a rigid connection between the transfer truss and towers; thereafter, upward construction continues. Following completion of constructing a seven-story large diagonal tie rod, whereupon removal of support at the bottom of the conversion truss occurs, subsequent layer-by-layer construction takes place accordingly. It has been observed that employing Scheme 2 can enhance stress distribution within core barrel shear walls as well as transfer trusses while ensuring deflection and stress levels meet requirements for the large-span and heavy-load-transfer truss, thereby rendering structural stress more rationalized, leading to significantly improved overall safety.

The R&D Building of Zhanjiang Bay Laboratory is a high-rise structure with multiple irregular items exceeding the specification limit, employing a steel frame-shear wall structural system. The outer frame consists of square steel tube concrete columns and solid-web steel beams, while the core shear wall uses a double steel plate concrete composite shear wall. This paper employs the architectural structural calculation software YJK-EP to perform a dynamic elastic-plastic time-history analysis under rare earthquake action. The shear and bending resistance of the shear wall at the maximum shear force and bending moment are checked to meet the requirements of the “Technical Specifications for Concrete Structures of High-rise Buildings”. The maximum inter-story displacement angle meets the requirements of the “Code for Seismic Design of Buildings”. The double steel plate concrete composite shear wall Wall-1, connected to a large-span and heavy-load transfer truss, was verified under significant seismic action using the ABAQUS software. The results indicate that Wall-1 can meet the design target requirements under major earthquake conditions. Finally, a dynamic nonlinear analysis method was employed using MIDAS-GEN software to study the structure’s anti-progressive collapse performance. The results show that under seven different scenarios, the maximum rotational angle of the remaining structural horizontal members is 2.02°, far less than the limit set by GSA, indicating that a progressive collapse did not occur. In the scenario where the corner column is removed, both the maximum shear and bending moment values for Wall-1 are far below its shear and bending resistance capacities, satisfying the load-bearing requirements. The removal of the corner column has a significant impact on the displacement of the columns on the same level nearby, with the peak displacement change rate reaching 702.65%.

The Zhanjiang Bay Laboratory R&D Building project aims to create a favorable working, research, and living environment. Zone II of the Zhanjiang Bay Laboratory R&D Building is equipped with a large-span, heavy-load transfer truss to obtain a large space on the ground floor. The overall structure adopts a steel frame-core tube structure system. In order to reduce the deflection of the large-span, heavy-load transfer truss, eight diagonal pull rods are installed between the large-span, heavy-load transfer truss and the core tube. The Q235 cross-shaped replacement section can consume construction load energy. Adopting replacement methods can reduce the stress and damage of diagonal pull rods caused by construction loads. The structure adopts a performance-based seismic design method for seismic calculation and analysis. In addition, a special analysis was conducted on the single frame structure. The major results can be summarized as follows: during small earthquakes, all structural components are in the elastic stage; during large earthquakes, frame beams yield first, but frame columns and core tubes do not yield; even without considering out-of-plane constraints, the structure can still meet the requirements.