Ruixiang Gao

The growing use of weathering steel in bridge engineering has highlighted the increasing impact of fatigue damage caused by the combined effects of welding residual stress and vehicular loading. This study investigates the fatigue performance of Q500qENH weathering steel bridge decks by proposing a coupled analysis method for residual stress and fatigue crack growth, utilizing collaborative simulations with Abaqus 2023 and Franc3D 7.0. An interaction model integrating welding-induced residual stress fields and dynamic vehicular loads is developed to systematically examine crack propagation patterns in critical regions, including the weld toes of the top plate and the weld seams of the U-ribs. The results indicate that the crack propagation rate at the top plate weld toe exhibits the most rapid progression, reaching the critical dimension (two-thirds of plate thickness) at 6.98 million cycles, establishing this location as the most vulnerable failure point. Residual stresses significantly amplify the stress amplitude under tension–compression cyclic loading, with life degradation effects showing 48.9% greater severity compared to pure tensile stress conditions. Furthermore, parametric analysis demonstrates that increasing the top plate thickness to 16 mm effectively retards crack propagation, while wheel load pressures exceeding 1.0 MPa induce nonlinear acceleration of life deterioration. Based on these findings, engineering countermeasures including welding defect control, optimized top plate thickness (≥16 mm), and wheel load pressure limitation (≤1.0 MPa) are proposed, providing theoretical support for fatigue-resistant design and maintenance of weathering steel bridge decks.

This study examines innovative box-plate prefabricated steel structures, where stiffened steel plates serve as primary load-bearing walls and floors. In contrast to traditional stiffened steel plate walls, which typically exhibit significant hysteresis, pronounced out-of-plane deformation, and rapid stiffness degradation, these advanced systems demonstrate superior performance. A pivotal feature of these structures is the intensive use of welding to connect stiffened steel plates during assembly. This study introduces a novel composite stiffened steel plate wall, addressing concerns of traditional systems, and executes a comprehensive numerical simulation to assess the influence of welding on joint integrity and overall structural performance. It is observed that the height-to-thickness ratio of steel plate walls significantly influences load-bearing capacity, with a lower ratio yielding enhanced capacity. However, the stiffness ratio of ribs is found to have minimal impact. An increase in bolt quantity and density correlates with improved ultimate bearing capacity. Moreover, the adoption of staggered welding techniques bolsters shear strength, though the positioning of welds has negligible influence on this parameter. The number of welded joints moderately affects shear strength, while the size of staggered welding joints is identified as a crucial factor, with larger sizes leading to more pronounced reductions in shear strength. This study highlights the importance of construction details, particularly in welding practices, in the structural integrity and performance of box-plate prefabricated steel structures. The findings offer significant insights for optimizing design and construction methodologies to maximize the load-bearing capacities of these innovative systems.

The main building of Zone II of Zhanjiang Bay Laboratory R&D Building adopts a steel frame–core tube shear wall structure system, with a 53.4 m large-span and heavy-load-transfer truss on the fourth floor. In order to propose the optimal construction and installation scheme for the large-span and heavy-load-transfer truss, the simplified model, single model, and 3D model are utilized to compare Scheme 1 with rigid connection and Scheme 2 with elastic connection and rigid connection. After completing the construction of the underground layer and towers on both sides, in Scheme 1, the fourth-floor transfer truss is directly connected to the towers on both sides in a rigid manner. Subsequently, the support at the bottom of the transfer truss is removed, allowing for layer-by-layer construction. The transfer truss remains rigidly connected to both side towers throughout. On the other hand, in Scheme 2, initially, the transfer truss is connected to both side towers through upper chords and diagonal bars before being constructed upwards until reaching the sixth floor. Once formed as a whole with two floors above using large diagonal tie rods, lower chords of the large-span and heavy-load-transfer truss are then connected with another diagonal bar to establish a rigid connection between the transfer truss and towers; thereafter, upward construction continues. Following completion of constructing a seven-story large diagonal tie rod, whereupon removal of support at the bottom of the conversion truss occurs, subsequent layer-by-layer construction takes place accordingly. It has been observed that employing Scheme 2 can enhance stress distribution within core barrel shear walls as well as transfer trusses while ensuring deflection and stress levels meet requirements for the large-span and heavy-load-transfer truss, thereby rendering structural stress more rationalized, leading to significantly improved overall safety.