Piotr Woszczyński

This study presents an efficient process for producing sustainable aviation fuel (SAF) from soybean oil through hydrodeoxygenation (HDO) and hydroisomerization (HI). The research utilized a commercial nickel catalyst for the HDO step, and a newly developed platinum catalyst supported on SAPO-11 zeolite for the hydroisomerization (HI) stage. The process parameters, including temperature and pressure, were optimized to maximize conversion efficiency and meet ASTM D7566 standards. The results indicate that the HDO process using the nickel catalyst achieved a high yield of n-alkanes (97.8% ± 0.4%) with complete conversion of triglycerides. In the subsequent hydroisomerization step, the platinum catalyst demonstrated excellent selectivity for Jet-A1 fuel, yielding a bio-jet fraction of 87.5% ± 1.6% in a 200 h continuous test. This study also highlights the minimal coking phenomena and high catalyst stability throughout the process. This work suggests that soybean oil, as a readily available feedstock, could significantly contribute to the production of SAF and reduce greenhouse gas emissions in the aviation sector. Additionally, the optimization of temperature and pressure conditions is crucial for enhancing the yield and quality of the final bio-jet product.

Increasing plastic waste generation has become a pressing environmental problem. One of the most produced waste plastics originates from post-consumer packaging, of which PET constitutes a significant portion. Despite increasing recycling rates, its accumulation has created a need for the development of new recycling methods that can further expand the possibilities of recycling. In this paper, we present the application of Lewis acid catalysts for the depolymerization of PET waste. The obtained results show the formation of diisodecyl terephthalate (DIDTP), which is used as a PVC plasticizer. For this purpose, several Lewis acid catalysts were tested, including tin, cobalt, manganese, zirconium, zinc, and calcium derivatives, alongside zinc acetate and potassium hydroxide, which were used as reference catalysts. Our results show that tin (II) oxalate is the most effective catalyst, and it was then used to synthesize two application samples (crude and purified). The physicochemical properties of PVC mixtures with the obtained samples were determined and compared to commercial plasticizers, where both plasticizers had similar plasticizing properties to PVC plasticization.

A class of very important industrial-grade biolubricants was synthesized from plant-derived fatty acids (oleic and isostearic acid) by direct esterification of trimethylolpropane according to novel effective and high selective method using Sn bis(2-ethylhexanoate) as catalyst. Model transesterification reactions were performed with oleic and isostearic acids to optimize the reaction conditions to obtain maximum content of TMP triesters. Used specific homogeneous Sn catalyst allows to obtain TMP esters with very high content of triesters, above of 94 wt% without deep vacuum purifying distillation. Both TMP esters were evaluated for their physicochemical and tribological properties using ASTM standards. Both TMP esters exhibited high viscosity indexes and excellent low temperature properties.

Studies on the synthesis of esters of natural origin fatty acids (oleic acid) and a branched synthetic isostearic acid derived from oleic acid with commercially available selected higher polyols in the presence of homogeneous metallic catalysts have been carried out. The effects of the synthesis temperature, molar ratio and the catalysts amount have also been studied. It was shown that higher fatty acid conversion and selectivity to tri‐ and tetraesters were obtained for organotin catalyst Fascat 2003, which was used as the esterification catalyst. Anti‐wear test confirmed good tribological properties of the obtained esters.