Andrey Skiba

In centrifugal sugar beet cutters, the cutter is the key component, and its efficiency has a considerable influence on the productivity and the quality of

In this work, a metal–ceramic composite target for magnetron sputtering was manufactured by a robotic complex for detonation spraying of coatings equipped with a multi-chamber detonation accelerator. The powder composition (30Mo-30Al-40B4C) was sprayed onto the copper plate base of the composite target cathode. The obtained cathode target with Al-Mo-B4C coating (thickness 280–300 μm) was used to deposit the Al-Mo-B(CN) coating (DC mode) on flat specimens of AISI 316 steel and silicon using equipment for magnetron sputtering UNICOAT 200. The Al-Mo-B4C coating has a lamella-type structure with inclusions of boron carbide particles. The structure and morphology of the coatings were studied using methods of optical analysis, scanning electron microscopy, atomic force microscopy, X-ray analysis, and X-ray photoelectron spectroscopy. Mechanical and tribological properties of the Al-Mo-B(CN) thin coatings were studied using a nanoindenter, a scratch tester, and a tribometer under a fluid-free friction regime at room temperature. The Al-Mo-B(CN) coating (thickness ~1 μm) exhibited a dense homogeneous fine-grained design without columnar elements and had an amorphous structure. The formation of the MoB2 and AlN phase with an admixture of oxygen in the form of aluminum oxide, molybdenum oxide, and boron oxide was determined using XPS analysis. The Al-Mo-B(CN) coating possessed a hardness of 13 GPa, an elasticity modulus of 114 GPa, an elastic recovery of 45%, a friction coefficient of 0.8 against a steel 100 Cr6 ball, and an adhesion strength of 11 N.

In this work, Al-Mo-B(CN) thin coatings were deposited by magnetron sputtering using composite metal-ceramic Al-Mo-B4C target. A metal-ceramic composite target for magnetron sputtering was fabricated by a robotic complex for detonation spraying of coatings equipped with a multi-chamber detonation accelerator. The powder composition (30Mo-30Al-40B4C) was sprayed onto the copper plate base of the composite target-cathode. The obtained cathode target with Al-Mo-B4C coating (thickness 280-300 μm) was used to deposit the Al-Mo-B(CN) coating (DC mode) on flat specimens of AISI 316 steels and silicon using equipment for magnetron sputtering UNICOAT 200. The Al-Mo-B4C coating has a lamella-type structure with inclusions of boron car-bide particles the elemental composition is evenly distributed in the material. The structure and morphology of coatings were studied using methods of optical, scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray analysis (XRD), and X-ray photoelectron spectros-copy (XPS). Mechanical and tribological properties of the Al-Mo-B(CN) thin coatings were determined using methods of nanoindentation, scratch testing, and tribological testing under fluid-free friction regime at room temperature. The Al-Mo-B(CN) coating (thickness ~ 1 μm) exhibited a dense uniform fine-grained structure with no columnar elements and were well-adherent to the substrates after deposition. Al-Mo-B(CN) coating has a amorphous structure. XPS analysis confirmed the formation of the MoB2 and AlN phase with an admixture of oxygen in the form of aluminum oxide, molybdenum oxide and boron oxide. Al-Mo-B(CN) coating possess hardness of 13 GPa, elasticity modulus of 114 GPa, elastic recovery of 45%, and friction coefficient of 0.8 against steel 100 Cr6 ball. The failure mode occurring in the tested coatings was fatigue and abrasive. The adhesion strength of Al-Mo-B(CN) coating amounted to about 11 N, and the failure mode was cohesive associated with plastic deformation and formation of fatigue cracks in the coating material.

A method is proposed for producing metal powder of specified particle size. The powder is intended for use in applying dense metal–ceramic coatings b

The durability of the cutting edge in a centrifugal beet shredder affects the quality of the beet chips and the overall productivity. Its performance may b

An innovative approach is proposed to the production of plane and cylindrical composite metal–ceramic targets (cathodes) for magnetron sputtering: th

A metal–ceramic composite target for magnetron sputtering was fabricated for the first time by a robotic complex for the detonation spraying of coatings equipped with a multi-chamber detonation accelerator. A mixture of metal and ceramic NiCr/B₄C powders was sprayed onto the copper base of the cylindrical composite target cathode. The study of the structure of a metal–ceramic composite coating target using scanning electron microscopy showed that the coating material is dense without visible pores; the elemental composition is evenly distributed in the material. The study of the cathode sputtering area after deposition in the DC mode showed that there are uniform traces of annular erosion on the target surface. The obtained cathode target with an NiCr-70B₄C coating was used to deposit the NiB-Cr₇C₃ coating on flat specimens of 65G steel using equipment for magnetron sputtering UNICOAT 200. The coating was applied in the Direct Current mode. A dense NiB-Cr₇C₃ coating with a thickness of 2 μm was obtained. The NiB-Cr₇C₃ coating has a quasi-amorphous structure. The microstructures and concentration of oxygen and carbon impurities throughout the entire thickness of the coating were investigated by means of transmission electron microscopy. The results of the study show that the coatings have a nanocrystalline multi-phase structure. The microhardness of the NiB-Cr₇C₃ coating reached 10 GPa, and the adhesion fracture load exceeded 16 N. The results will open up new prospects for the further elaboration of technology for obtaining original composite cathodes for magnetron sputtering using detonation spraying of coatings.