Abrupt breakdown in dielectric/metal gate stacks: a potential reliability limitation?

Authors:
  • MCM. Cho
    M. Cho
  • BKB. Kaczer
    B. Kaczer
  • PRPh. Roussel
    Ph. Roussel
  • HMH. Maes
    H. Maes
  • SGS. De Gendt
    S. De Gendt

Abstract
In downscaled poly-Si gate MOSFET devices reliability margin is gained by progressive wearout. When the poly-Si gate is replaced with a metal gate, the slow wearout phase observed in ultrathin SiON and HfSiON dielectrics with poly-Si gate disappears, and with it, the reliability margin. We demonstrate for several combinations of dielectric and gate materials that the large abrupt current increase (/spl Delta/I) as compared to poly-Si is not likely due to process issues, but is an intrinsic property of the dielectric/metal gate stack. The occurrence of large /spl Delta/I is a potential limitation for the reliability of metal gate devices.